well untill 5 weeks ago this car has sat on the drive doing nothing as a bare shell while the estelle has been taking daily driving duty so now that both cars mot has gone ive been using all my free time fettling it (6 day working weeks at good ole unipart havnt helped
)
first job was to finish all the mounts for the engine and position it so it was straight and true on the engine bay (didnt finalise the gearbox position due to the prop shaft running angles needing consolidated
anyhow fast forward a week and the engine was fitted and the front suspension/brakes steering all fitted up and the bolts torqued up (removed the polybush's to fit some of rimmer bros finest standard ones as the car is more smooth cruiser than racer)
i had thoughts that the master cylinder servo would clash with the rocker cover,,,but not even remotely cleared by 15mm (engine central to the bay)
the closest rad i could find so far to fit was a late saab 900 turbo item,,,shame it was impossible to remove from the car in the scrapyard,,so i got a rover 2200 one instead
the waterpump was a rover p6 item which came with no pulley,,so rather than spend loads on ebay for one i got a machine mart 150mm v belt pulley and lathed it to fit
the manifolds are p38 items cut down and aranged with the outlet at the front (2" mild steel pipe runs unde rthe subframe to a silencer under the seat,,then out the side) but this is a temp solution as i'm aimin to get the down pipes running right up tight to where the inner TCA bush's are as the ground clearance would be better and having them closer to the wheels helps further with then not hitting the ground
once the engine box was in place i could make up the adapter for the 1500 speedo cable to fit the 5 speed the inner cable fitted directly,,and the outer needed just a collar made on the lathe
then it pass's through the tin gearbox cover straight up the back of the dash
then one the lid was bolted in place i could fit up the interior again (basically everything it had before)
once that was sorted i cleaned up the rear suspension parts,,fitted up new bushes again and some unknown dampers that appear to have 1" less droop than stock and harder damping
once the axle was in position the shortened and quite heavy duty ldv 200 propshaft could be fitted up which meant making a center bearing bracket hanging off the origional mounts and to the right size so that all the UJ running angles at standard height were around 1-2Degrees
this pretty much concluded the running gear fit up which went relatively smoothly (prop was easiest ,,cut it down with a hacksaw,,took it to commercial propshaft services in team valley and they welded and balanced it for a reasonable £88 (would have been less if it was a straightforward single prop)
the clutch master cylinder needed fitted inside the car so i got a landrover remote reservoir item and made an extension to fit it to the 1500 pedal mount
3/4 to 7/8 bore seems to make the clutch reasonably light
and as i couldnt afford to buy a remote reservoir for the clutch (could even justify the £10 for one) i cut down a emty disposable gas bottle and welded a brasso top to it
the back brakes was next on the list these are MGF disc's which with a small amount of modification to the register on the hub fitted directly (even the small securing screws matched up
with these i went for lucas rover 45 rear calipers which needed a mount bracket and a 20mm spacing bar made
the handbrake cable needed some small modification to fit the calipers,,,but would have needed any if i'd managed to fit rover 800 calipers
and indeed that rust hole amazingly is the only area of rust in the entire sill area
and finally the battery was relocated to the boot on a angle iron frame and some gratuitously ott amplifier wire was used as the starter cable (runs under the carpet alongside the brake line