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ahh i had heard about that they have chaged the laws about modding but didnt know it was that strict
. may have to keep a sleeper look and hope i never crash it
The rules havn't been changed, the 8 point rules for a cars id have been around for 28 years, it's just that everybody ignored them them prior to the introduction on SVA in '98. Then only most people ignored them. SVA went a couple of years back to be replaced by IVA which is a slightly stiffer test. The big difference now is that with compurtised MOTs it's going to be easier to enforce. This has been a hot subject in the hot rodding world for a while now with many content to bury their heads in the sand. There are a huge amount of incorrectly registered rods out there and some people will find that eventually their logbooks get pulled and they have a car they can't drive.
It doesn't matter how much MOT, tax and insurance you have, if it's not correctly registered it's not legal.
Now enough of the negativity. There are two ways to attempt your project and keep it legal.
The first is no build the car in such a way that it can retain it's original id and IVA is not required. The components are allocated a number of points and you have to score 8 as follows:
UNMODIFIED monocoque shell: 5 points
Both axles : 2 points
Suspension : 2 points
Steering : 2 points.
Gearbox : 2 points
Engine : 1 point
First off I'd stick with the Sierra stuff. It'll be easier to package and theer is a choice of engines that will fit the gearbox. IF you can get the box into the shell without cutting it then it's woth considering this route. The gearbox tunnel unbolts on a dolly so that gives you a little bonus. If you used the Triumph FWD uprights that would give you front driveshafts. You'd lose both the axle points but you'd still be able to use the standard type suspension and steering, 2 each, add the 5 for the body and you have enough.
That's the route I've gone with my current project, a 50 year old hillman getting a new engine, box and axle.
By the way the DVLA consider suspension the be the springs and shocks and everything elae betwwen the wheels to be axles. the brakes are free, play with them as much as you like.
Also the 8 points MUST include the UNMODIFIED shell. if you lose those it's IVA time and so onto plan B, a "radically altered " vehicle.
If I was attempting this I'd build it from the start to pass the IVA test. I'd use all the running gear from the Sierra, a 2.9 Efi one, and I'd cut out the inner wings and front chassis rails from the Dolly and weld in the same sections from the donor Sierra. Then hey presto all the front end stuff, engine, box from the donor just bolts in. I'd do the same at the back with the IRS. You'd probably find the track is now too wide but that's what wide arches are for. The Steering column from the Sierra would solve another couple of IVA issues as well. There would undoubtedly have to be some modifaications inside the car to pass the projections part of the test . Potentailly the biggest headache is glass which must carry the current E marking however an exemption is in place until sometime in 2013 to allow BS marked glass to comply. When the test is passed a Q plate is alocated.
The IVA testers manual is available to download on the VOSA website and while it takes a bit of effort to find the bits that apply all the information you need to build a fully legal car is there. Also there is a lot of usefull info on the Association of Car Enthusiasts website. ACE follow this sort of legislation on our behalf and lobby for the modifyer. the Glass marking exemption is an example of their work.
Your car would need to comply with Basic IVA commonly refered to as BIVA.
I suspect registration issues for heavily modified cars that don't comply are still a few years away but they will come and anyone starting a new project would be wise to take a good look at the rules.
It is possible to build a compliant car and I suspect easier to do that to rectify not compliant issues later.
Personally I think it's a great idea for a car, with around 160 bhp from a 2.9 ford engine and four wheel drive it could be a serious giggle.
Sorry for the long rambling post