The Triumph Dolomite Club - Discussion Forum

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 Post subject: Lightened flywheel
PostPosted: Fri Jan 22, 2010 11:52 pm 
I posted this in the ebay section as well but thought you motorsport types might have a say. Does this flywheel look OK, ie does it look like it's been machined in the right place.
http://cgi.ebay.com/ebaymotors/ws/eBayI ... AUS%3A1123

Cheers
Mark


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 Post subject: Re: Lightened flywheel
PostPosted: Sat Jan 23, 2010 6:23 pm 
Yes, it looks like a "normal" lightened flywheel.

Jeroen


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 Post subject: Re: Lightened flywheel
PostPosted: Sun Jan 24, 2010 3:53 pm 
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Joined: Mon Jan 22, 2007 12:57 am
Posts: 250
Location: Augusta, GA, USA
Quote:
I posted this in the ebay section as well but thought you motorsport types might have a say. Does this flywheel look OK, ie does it look like it's been machined in the right place.
http://cgi.ebay.com/ebaymotors/ws/eBayI ... AUS%3A1123

Cheers
Mark
They also have one with the ring gear on:

http://cgi.ebay.com/ebaymotors/TRIUMPH- ... 35a68ce511

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 Post subject: Re: Lightened flywheel
PostPosted: Mon Jan 25, 2010 12:51 pm 
Ah yes so they do, thanks.


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 Post subject: Re: Lightened flywheel
PostPosted: Thu Jan 28, 2010 11:21 pm 
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Joined: Fri Nov 23, 2007 11:33 pm
Posts: 4727
Location: hampshire
This is one that I have machined myself in the late nineties and have done thousands of track miles with.
I drew a cross section of the flywheel on the screen and removed material all round but never letting the wall thickness get less than 8mm or so. A standard one alongside for comparison.
Image

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 Post subject: Re: Lightened flywheel
PostPosted: Fri Jan 29, 2010 12:32 pm 
thanks for the info Jon.

Cheers
Mark


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 Post subject: Re: Lightened flywheel
PostPosted: Wed Mar 24, 2010 12:17 am 
We had this topic about lightened flywheels recently.

Some time ago I decided not to use the engine of my racing car anymore, and put that engine after doing some modifications into my EFI powered road car, to have some fun on the road.
After taking the engine out, I checked most of it and it is still in perfect condition, good honing pattern and a real great burning pattern on top of the pistons.

The fist modification what had to be done is changing the full race steel flywheel / 7" clutch combination, (only 6.5KG) for a mildly lightened standard combination.
This time I took a different route, not simply machine the standard flywheel thinner, but removed quite some material, CNC form the outside to keep the center rigid and still get less inertia.
An other very simple and effective way to remove weight, is using a modern made clutch cover like this on from Luck, you save over a pound against a Borch and Beck one, or using a QH what even save almost 2 pounds.

Last Monday I had an appointment with van Giersbergen Motoren revisie a company I use for these kind of work, and checked and balanced 3 sets crank, flywheel/clutch and front pouly.
This one, and 2 sets for racing engines so with the steel flywheel and 7" Quarter master clutches, all balanced under 1 gram.

Now talking about cranks, I still had 2 brand new STR cranks, a few weeks ago I checked them before using and found out they run out more tan I like it 0.07mm, so the message is NEVER simply use new or reconditioned parts before thoroughly check them yourself.
For an other engine I had already picked a good standard sise X drill crank what have first to be nitrated and polished, and damm that crank also run out 0.06mm, so these guys will straighten 3 cranks next week within 0.03mm or less.

You start to pick it up again, and within a eye blink over my ears into a lot of work.
Hans

A few more pictures and films below.

http://sprint.smugmug.com/Cars/Forum/11 ... 3834_GwjBg


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 Post subject: Re: Lightened flywheel
PostPosted: Wed Mar 24, 2010 9:25 pm 
Mooi.


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 Post subject: Re: Lightened flywheel
PostPosted: Wed Mar 24, 2010 10:10 pm 
Quote:
Mooi.
Very. :thumbsup:


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 Post subject: Re: Lightened flywheel
PostPosted: Wed Mar 24, 2010 11:11 pm 
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Joined: Fri Nov 23, 2007 11:33 pm
Posts: 4727
Location: hampshire
Nice work Hans.
Love the pictures and video's
What no safety glasses!!! in this country health and safety would chase you :lol:

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The lunatic is out................heres Jonny!


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 Post subject: Re: Lightened flywheel
PostPosted: Tue Mar 30, 2010 9:53 pm 
Hi Track Jack,

Your right on that, did you see in that video what a very clean machine, engine recondition shop that is.
Next to that, there canteen is not the as always dull room with some girls print on the wall, but almost a copy of an English pub, including good whiskey and cigars on Friday night, sometimes music to, the owner plays in a rock band. (my problem is they live about 2 hours riding from me, so I have to scip the Friday part, but I'm glad to travel that distance to have the work done becouse of there great quality)
The guy in the video Alex dous all the block boring and balancing work for me, the rest I do myself.

Hans


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 Post subject: Re: Lightened flywheel
PostPosted: Thu Apr 01, 2010 11:02 pm 
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Joined: Thu Sep 28, 2006 1:13 pm
Posts: 13333
Location: Over here...can't you see me?
I have a spare lightened Sprint flywheel next to my desk here if anyone is wanting...


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 Post subject: Re: Lightened flywheel
PostPosted: Thu Apr 01, 2010 11:50 pm 
Quote:
I have a spare lightened Sprint flywheel next to my desk here if anyone is wanting...
You make me very curious how your livingroom looks like.


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 Post subject: Re: Lightened flywheel
PostPosted: Thu Apr 01, 2010 11:58 pm 
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Joined: Tue Oct 03, 2006 5:48 pm
Posts: 8457
Location: Winscombe, North Somerset, England
PM sent. :D

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1997 TVR Chimaera 450


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 Post subject: Re: Lightened flywheel
PostPosted: Sun Jun 27, 2010 9:54 pm 
im also after a lightend flywheel for my 1850 if any one has one got cash waiting

Brian


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