new member mx5 1.6 conversion.

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wiggybum
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Posts: 298
Joined: Mon Jan 19, 2009 10:46 am
Location: Leiston, Suffolk

Re: new member mx5 1.6 conversion.

#16 Post by wiggybum »

I think this moment needs recording on Youtube if possible :)
Finished with Main Engines and Steering....

1981 1500 HL man/od
1972 Series 3 Land Rover diesel
2007 MX5 Sport
2010 Citroen C1
1993 Gas Gas GT32
philgroom

Re: new member mx5 1.6 conversion.

#17 Post by philgroom »

before i forget i will explain how i got the rev counter working. with the mazda wiring there is a diagnostic plug socket and going into that is a yellow and blue wire. this comes from the ignitor module and went to the dash aswell, so if you connect that wire up to what was the distributor side of the coil wiring the rev counter will work. ive also bled the clutch and it works fine with the dolomite master cylinder. mines a landrover one but its exactly the same just half the price. ive moved the car backwards and fowards and can select all gears with my temp gear lever till i make the final one. any questions just ask. will be back on here when i get home later.
philgroom

Re: new member mx5 1.6 conversion.

#18 Post by philgroom »

heres some pics of todays progress. trying to upload a video of it running but not going to well as im not the best with technology.
Attachments
ecu needs fitting
ecu needs fitting
11144926_968185246554150_4239557274261504677_n.jpg (71.39 KiB) Viewed 111545 times
fuel tank. pipes need tiding up i just didnt have enough rubber hose.
fuel tank. pipes need tiding up i just didnt have enough rubber hose.
11923211_968185406554134_9145120822187118842_n.jpg (71.26 KiB) Viewed 111545 times
rev counter wiring mod
rev counter wiring mod
11899771_968185323220809_27230328180286991_n.jpg (51.94 KiB) Viewed 111545 times
reverse lights working
reverse lights working
11223804_968185303220811_2077042313707777303_n.jpg (55.1 KiB) Viewed 111545 times
gauges working
gauges working
11990526_968185349887473_8827295588322968503_n.jpg (58.33 KiB) Viewed 111545 times
gauges working
gauges working
11990466_968185386554136_4017628893729432257_n.jpg (54.09 KiB) Viewed 111545 times
rev counter working
rev counter working
11952029_968185363220805_3299388821068227343_n.jpg (65.89 KiB) Viewed 111545 times
fuel filter bracket
fuel filter bracket
11924911_968185449887463_8314800857076058264_n.jpg (48.14 KiB) Viewed 111545 times
fuel filter fitted
fuel filter fitted
11951853_968185433220798_7840396051972882895_n.jpg (70.88 KiB) Viewed 111545 times
philgroom

Re: new member mx5 1.6 conversion.

#19 Post by philgroom »

I've just managed to put a video of the car running on you tube. Title is. Mx5 1.6 engine in dolomite. Nhr
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wiggybum
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Posts: 298
Joined: Mon Jan 19, 2009 10:46 am
Location: Leiston, Suffolk

Re: new member mx5 1.6 conversion.

#20 Post by wiggybum »

philgroom wrote:I've just managed to put a video of the car running on you tube. Title is. Mx5 1.6 engine in dolomite. Nhr
It sounds so sweet, quiet and unassuming! Something tells me that exhaust may grow in diameter a bit in the coming weeks?
Finished with Main Engines and Steering....

1981 1500 HL man/od
1972 Series 3 Land Rover diesel
2007 MX5 Sport
2010 Citroen C1
1993 Gas Gas GT32
philgroom

Re: new member mx5 1.6 conversion.

#21 Post by philgroom »

The only thing I was thinking of doing to the exhaust is make it twin pipes after the rear silencer but I'm going to wait till I've driven it a bit to see what the noise level is like. I think that it still sounds like the triumph engine did just a lot smoother. I've got the old engine and box still if you know anyyone that would be interested in 1500.
philgroom

Re: new member mx5 1.6 conversion.

#22 Post by philgroom »

I have finally given in and bought a new back box for my exhaust. People kept saying it was a pea shooter. Got a universal sports silencer with twin outlets. Will put a pic on here when it arrives.
philgroom

Re: new member mx5 1.6 conversion.

#23 Post by philgroom »

Been working on the car again today. here are some pics of the progress i made
Attachments
gearstick clamp
gearstick clamp
11949295_972599089446099_6770698393180902147_n.jpg (57.83 KiB) Viewed 111496 times
completed gearstick
completed gearstick
11218065_972599152779426_2368752935549637110_n.jpg (50.4 KiB) Viewed 111496 times
first sections of tunnel
first sections of tunnel
11949494_972599206112754_3991497858352641288_n.jpg (58.74 KiB) Viewed 111496 times
gearbox tunnel tacked together
gearbox tunnel tacked together
11949324_972599226112752_1050022131590376311_n.jpg (52.74 KiB) Viewed 111496 times
gearbox tunnel painted with primer
gearbox tunnel painted with primer
11951864_972599252779416_6158170795440071957_n.jpg (58.64 KiB) Viewed 111496 times
gearbox tunnel finished
gearbox tunnel finished
11951193_972599269446081_1695682507503078331_n.jpg (55.05 KiB) Viewed 111496 times
still room to use handbrake
still room to use handbrake
11924757_972599316112743_8293356012065040952_n.jpg (53.05 KiB) Viewed 111496 times
center console fitted
center console fitted
11988709_972599289446079_1486247315366081768_n.jpg (44.6 KiB) Viewed 111496 times
reverse sensor cover fabricated
reverse sensor cover fabricated
11181683_972599389446069_5882121745681524687_n.jpg (58.28 KiB) Viewed 111496 times
reverse sensore cover fitted
reverse sensore cover fitted
11990539_972599402779401_3566803576978860623_n.jpg (66.68 KiB) Viewed 111496 times
toromod

Re: new member mx5 1.6 conversion.

#24 Post by toromod »

philgroom wrote:The only thing I was thinking of doing to the exhaust is make it twin pipes after the rear silencer but I'm going to wait till I've driven it a bit to see what the noise level is like. I think that it still sounds like the triumph engine did just a lot smoother. I've got the old engine and box still if you know anyyone that would be interested in 1500.
Flippin heck! There are restorations & restorations but the work you went through on this was amazing, especially electrical - how easy was it to relocate the battery into the boot?
On the exhaust tailpipe, did you consider the tailpipe from a GT6? Twin pipes & still Triumph?
philgroom

Re: new member mx5 1.6 conversion.

#25 Post by philgroom »

Thanks for the complement its good when people see what work has gone into a project. Moving the battery was one of the easy parts. On the Mazda the battery is in the boot so there's already the positive wire there which is plenty long enough and on the side of the Mazda main fuse box is where it connects so I just connected all the wires that went to the live on the dolomites starter motor on the old engine to this point. It's an m6 stud that you can put extra terminals on. The ignition system was a bit harder to figure out! If you would like to know that just ask and I will try to explain it the best I can. With a gr86 exhaust they are hard to get hold of and the silencer is too big to fit under the car. I've gone for a cheaper universal one that I can get hold of easily. It arrived today and when I have a chance to fit it I will put pics on here.
philgroom

Re: new member mx5 1.6 conversion.

#26 Post by philgroom »

so today i have managed to fit my new exhaust back box. i did this by cutting out the old inline one, fabricating a bracket to hold new backbox to underside of car then used the pipe i cut off to connect the backbox up. it sounds alot nicer now. got a nice rumble to it. i will upload pics and video when i have a chance to.
philgroom

Re: new member mx5 1.6 conversion.

#27 Post by philgroom »

here are the pics of the exhaust, i have also put a video on you tube titled Nhr New back box. its being proccesed at the mo so might not work yet. i will keep checking it.
the section of pipe where the old back box used to be is the old tail pipe just turned around which was a perfect fit. i made the mounting braket out of 2 strips of stainless steel that i bent around the box. on each side of the box i bolted the strips to a rubber mount which i bolted through the boot floor,
Attachments
ecu fitted in place
ecu fitted in place
11990665_972599436112731_2714562894190860763_n.jpg (69.89 KiB) Viewed 111394 times
view of size adaptor and mounting bracket
view of size adaptor and mounting bracket
12049696_979127045459970_6484417085036078629_n.jpg (41.02 KiB) Viewed 111394 times
sort of side view
sort of side view
12042852_979127092126632_6142870675320777545_n.jpg (62.32 KiB) Viewed 111394 times
view from rear
view from rear
12042830_979127105459964_6817522130679209173_n.jpg (71.2 KiB) Viewed 111394 times
close view of twin outlets
close view of twin outlets
12032233_979127162126625_5204069421574637705_n.jpg (55.89 KiB) Viewed 111394 times
section where old back box was
section where old back box was
11996908_979127072126634_8034834752400235667_n.jpg (44.29 KiB) Viewed 111394 times
view from back
view from back
11224005_979127132126628_6212891574969663634_n.jpg (69.07 KiB) Viewed 111394 times
Pippin
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Re: new member mx5 1.6 conversion.

#28 Post by Pippin »

Nicely done, although I don't feel an exhaust like that looks quite right on a car of this vintage. That said, I'd love to see the faces of any young boyracers who assume it's just a tarted up old car, little realising all the other work you've done on her! :o
philgroom

Re: new member mx5 1.6 conversion.

#29 Post by philgroom »

today ive sorted out the idle speed as engine was idling at 1200rpm. adjusted the idle screw and got it down to 800-900rpm. i also tested the fan to see if it could cope. just waiting for the mechanical thermo switch to arrive that will control the fan.
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geeksteve
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Re: new member mx5 1.6 conversion.

#30 Post by geeksteve »

philgroom wrote:today ive sorted out the idle speed as engine was idling at 1200rpm. adjusted the idle screw and got it down to 800-900rpm. i also tested the fan to see if it could cope. just waiting for the mechanical thermo switch to arrive that will control the fan.
On the 1.8 I *think* the ECU controls the fan relay using engine temperature sender (relay is connected to ECU directly, the relay drives the fan). If you can find what wire that is/was you might be able to do the same on the 1.6

Steve
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