Page 15 of 22

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Thu Jun 02, 2016 9:02 pm
by Karlos
Very nice work. I hope I can get somewhere near that standard when I have to do the sills on my own car.

For anyone welding zintec steel or any other galvanised steel, please take note, there are some nasty poisonous gasses given off :
http://www.weldmyworld.com/blog/2011/12 ... steel.html

Have a glass of milk :)

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Wed Oct 05, 2016 9:52 pm
by richard4040
Right. Awfully sorry about the delay. But a lot happened! Including a week trip to the Nurburgring!
Image

Best holiday ever.

When I got back we had a bigger "garage" to put up. So out with the old and in with the new.
Image

Image

Image

Image

Image

Image

Image

Much better!!

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Wed Oct 05, 2016 10:00 pm
by richard4040
Once that was done it was time to start working on the underside. But we both decided that working on our backs was a bad idea. So we set about making a rollover jig!

Image

Image

Image

Image

Image

Image

Image

Image

Image

Image

Image

And the grand unveil!!
TADAAAA

Image

Image

Image

Image

Landed:D

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Wed Oct 05, 2016 10:04 pm
by richard4040
That was last weekend. Since then I've been cleaning the underside.

Image

Image

Image

Image

Image

Coming along!

Got a bit of rust to contend with at the bottoms of the rear wings.

Image

Best hit it with the grinder!

Image

Image

Image

And started putting new back in!!

Image

More soon:D

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Mon Oct 10, 2016 10:17 pm
by richard4040
This is the Sunday's and tonight's progress.



Image

Image

Image

Image

Image


Then more disesed metal to remove.

Image

Image

Image

Image

Image

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Mon Oct 10, 2016 10:23 pm
by Tony Burd
Some great work and fabrication there.

I think it is better to plug weld that chassis rail to replicate the original spot welds it will be stronger.

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Tue Oct 11, 2016 9:55 pm
by richard4040
Cheers Tony. I agree with plug welding the chassis rail however this is already welded on and was not done by myself and uncle. It is very strong and I will make it stronger by finishing small parts that the previous welder has missed.

More progress from tonight. The big gaping hole is now gone!!

Image

Image

Image

Image

Tomorrows plan is clean up the welds on this repair then finish off the near side cill end:)

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Wed Oct 12, 2016 9:52 pm
by richard4040
Tonight's progress saw the n/s/r wing bottom repair cleaned up and rust proofed.

Image


Also a small patch to the inner arch.

Image

Image

Image

We also repaired a piece in the top of the n/s/r wheel arch.

Image

Image

Image

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Thu Oct 13, 2016 12:44 pm
by misterp
Nice work..love the shed, wish I had something like that to actually move around the car in.

<sigh>..ah well.

What process did you use BTW to remove the underseal?

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Thu Oct 13, 2016 9:31 pm
by richard4040
Cheers mate. For the under seal I used a heat gun to soften the under seal then scraped the worst of it off. Then just hit it with a knot wheel on a grinder. In the smaller nooks it was scraped out with a screwdriver then washed with thinners:)

This is tonight's effort.

Image

Rubbish pictures sorry! More tomorrow:D

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Fri Oct 14, 2016 9:14 pm
by richard4040
Tonight's progress!

Image

Image

Image

Image

Also the nsr inner arch is now all clean and rust killed. Forgot pics! Tomorrow will be more.

Also my wide arches were ordered today!!!!!

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Sat Oct 15, 2016 4:44 pm
by richard4040
Today's efforts are a bit small as had a few household jobs to do.

Image

Image

Image

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Sun Oct 16, 2016 8:23 pm
by richard4040
Lots more to share!

Image

Image

Image

Image

Image

Image

Image

Image

Image

Image

More tomorrow. Sorry about the lack of description but I guess the pictures explain themselves haha.

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Mon Oct 17, 2016 9:49 pm
by richard4040
More again:)

Image

Image

Image

Image

Image

Wide arches are arriving tomorrow so lots more cutting and welding to be done in the rear arches:)

Re: GUH 731W A tale of happiness then woe then more happines

Posted: Tue Oct 18, 2016 9:25 pm
by richard4040
So today a bloody big box arrived with my wide arches in it:D it's amazing how stressful cutting out good metal is compared to cutting out rust!

Image

Image

Image

Image

Image

Image

Image

Image

Hell yes:D