
Project PUS (Sapphire Sprint)
- Mad Mart
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Re: Project PUS 877M (Sapphire Sprint)
A spot of therapeutic DAing tonight. Done all down the driver's side, then realised I didn't have any etch primer in the cupboard, ah! well.


Sprintless for the first time in 35+ years.
... Still Sprintless.
Engines, Gearboxes, Overdrives etc. rebuilt. PM me.
2012 Porsche Boxster 981 S


Engines, Gearboxes, Overdrives etc. rebuilt. PM me.
2012 Porsche Boxster 981 S

- ToledoZombie
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Re: Project PUS 877M (Sapphire Sprint)
What grade of discs you using?
1971 2 door Toledo aka Chuckie (porsche orange)
Re: Project PUS 877M (Sapphire Sprint)
Just my 2p worth. I tend to start the process off by using a knotted wire brush on the grinder. I think I then use 120 grit on my DA generally and then a bit finer to give a lighter keyed finish. Etch primer is a wonderful thing
However, before I etch prime I give the bare metalwork a light wipe with Kurust poured onto a soft cloth.
This combination has never let me down yet with regards to ease of stripping and final finish. See the 1300FWD resto thread for example.
Start:



Finish (nearly):

Mart, sorry to hijack the thread slightly
Ken

However, before I etch prime I give the bare metalwork a light wipe with Kurust poured onto a soft cloth.
This combination has never let me down yet with regards to ease of stripping and final finish. See the 1300FWD resto thread for example.
Start:



Finish (nearly):

Mart, sorry to hijack the thread slightly

Ken
- Mad Mart
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Re: Project PUS 877M (Sapphire Sprint)
I'm not sure Andy, the same as I used last year,ToledoZombie wrote:What grade of discs you using?

I've always thought those knotted wire brushes look a bit harsh Ken, but obviously they do the job ok. My prep work doesn't have to be that good Ken. Just enough to get my sprayer around to see what he's let himself in for.


Sprintless for the first time in 35+ years.
... Still Sprintless.
Engines, Gearboxes, Overdrives etc. rebuilt. PM me.
2012 Porsche Boxster 981 S


Engines, Gearboxes, Overdrives etc. rebuilt. PM me.
2012 Porsche Boxster 981 S

Re: Project PUS 877M (Sapphire Sprint)
Must admit I would have tended to agree with you Marrtin, that is until Howard brought his green 1500 round and we tackled the front valance. The results were great (IMHO), and it was much less aggressive than I had anticipated. If anything it gives a finish that is a little too polished, hence the finishing with a light DA'ing. Try it, you might be pleasantly surprised.
I tend to go a bit OTT because that's just me and I do my own paint stuff anyhow. I'd love to get a pro in though
It's always a good thing to share tips and so on.
I tend to go a bit OTT because that's just me and I do my own paint stuff anyhow. I'd love to get a pro in though

It's always a good thing to share tips and so on.
- ToledoZombie
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Re: Project PUS 877M (Sapphire Sprint)
Both routes look like they give a great finish. Even better if theres not too much filler work to be done 

1971 2 door Toledo aka Chuckie (porsche orange)
Re: Project PUS 877M (Sapphire Sprint)
Excellent progress Mart, I'm looking forward to following this! 

1978 Triumph Dolomite Sprint (project thread)
1966 Volkswagen 1300 (project thread)
1962 Austin Mini (project)
1962 MGA 1600 Mark II
1965 Mobylette SP50 (project)
2001 Rover 75 2.5-litre V6
1966 Volkswagen 1300 (project thread)
1962 Austin Mini (project)
1962 MGA 1600 Mark II
1965 Mobylette SP50 (project)
2001 Rover 75 2.5-litre V6
Re: Project PUS 877M (Sapphire Sprint)
Hi Mad Mart, is the interior of your donor shell (the blue interior )in good condition and are you putting it back in the finished sprint? or would you like it to go to a really good home in an early 1850 that I own, if your thinking of selling the seats and carpets could you send me a message. many thanks matt
- Mad Mart
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Re: Project PUS 877M (Sapphire Sprint)
I will do Matt.dolomatt wrote:Hi Mad Mart, is the interior of your donor shell (the blue interior )in good condition and are you putting it back in the finished sprint? or would you like it to go to a really good home in an early 1850 that I own, if your thinking of selling the seats and carpets could you send me a message. many thanks matt
Sprintless for the first time in 35+ years.
... Still Sprintless.
Engines, Gearboxes, Overdrives etc. rebuilt. PM me.
2012 Porsche Boxster 981 S


Engines, Gearboxes, Overdrives etc. rebuilt. PM me.
2012 Porsche Boxster 981 S

- Mad Mart
- TDC Member
- Posts: 8529
- Joined: Tue Oct 03, 2006 5:48 pm
- Location: Winscombe, North Somerset, England
- Contact:
Re: Project PUS 877M (Sapphire Sprint)
Having been held up on the other project I thought I'd give Mary a hand with PUS today.
Most of the body is back to bare metal now but the rear passenger-side door looked a bit iffy. As I started to remove the filler, it became apparent that there was quite a lot of it...

...in fact it was about ½" thick in places...

...so I got a hammer & wood chisel & managed to get most of it off in lumps...

then I finished it off with my new knotted wire wheel. I've been converted Ken.
...

...as you can see, there is a fair old dent. It looks like the person who repaired this didn't even try to push the panel out at all...


Most of the body is back to bare metal now but the rear passenger-side door looked a bit iffy. As I started to remove the filler, it became apparent that there was quite a lot of it...

...in fact it was about ½" thick in places...

...so I got a hammer & wood chisel & managed to get most of it off in lumps...

then I finished it off with my new knotted wire wheel. I've been converted Ken.


...as you can see, there is a fair old dent. It looks like the person who repaired this didn't even try to push the panel out at all...


Sprintless for the first time in 35+ years.
... Still Sprintless.
Engines, Gearboxes, Overdrives etc. rebuilt. PM me.
2012 Porsche Boxster 981 S


Engines, Gearboxes, Overdrives etc. rebuilt. PM me.
2012 Porsche Boxster 981 S

- Lord Tolly
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- Location: Norwich
Re: Project PUS 877M (Sapphire Sprint)
Anyone got a picture of these said mythical tools I have been hearing so much good talk about?????then I finished it off with my new knotted wire wheel. I've been converted Ken

Round The U Bend Looking for my Camera
Re: Project PUS 877M (Sapphire Sprint)
@ Glenn:

@ the resto thread:
It never ceases to amaze me that people will use that much cataloy when it would have been so much easier to pop the door out with a hairdryer & freezer spray in the first place, a technique that, even on a compound curve like there, usually allows the job to be finished with the very slightest skim of lead. Still, they must have been good bodgers 'cos the earlier pictures didn't even suggest the extent of that depression.

At least it'll be done properly now though.

@ the resto thread:
It never ceases to amaze me that people will use that much cataloy when it would have been so much easier to pop the door out with a hairdryer & freezer spray in the first place, a technique that, even on a compound curve like there, usually allows the job to be finished with the very slightest skim of lead. Still, they must have been good bodgers 'cos the earlier pictures didn't even suggest the extent of that depression.

At least it'll be done properly now though.

Re: Project PUS 877M (Sapphire Sprint)
Glad to hear that you have been converted Mart. They are pretty handy things and save a huge amount of time and effort.
Re: Project PUS 877M (Sapphire Sprint)
So Mart are you going to tell how much of a difference the knotted wire wheel made then?
Re: Project PUS 877M (Sapphire Sprint)
That brings the list of the converted up to about 10 

1978 Triumph Dolomite Sprint (project thread)
1966 Volkswagen 1300 (project thread)
1962 Austin Mini (project)
1962 MGA 1600 Mark II
1965 Mobylette SP50 (project)
2001 Rover 75 2.5-litre V6
1966 Volkswagen 1300 (project thread)
1962 Austin Mini (project)
1962 MGA 1600 Mark II
1965 Mobylette SP50 (project)
2001 Rover 75 2.5-litre V6