Bore wear Sprint engine

For everything to do with Dolomites, Toledos, FWD cars and Dolomite-based kitcars.
Post Reply
Message
Author
cleverusername
Guest contributor
Guest contributor
Posts: 1560
Joined: Mon Dec 03, 2012 6:04 pm

Bore wear Sprint engine

#1 Post by cleverusername »

I think I am homing in on the source of the noise, my best guess is piston slap. I have set of new TR7 pistons laying around, so I stripped the rings off one and used it as a gauge to check the bores. Basically inserting it into each bore and checking the gap using a feeler gauge. This was what the little book of lies said to do. Is that correct?

Anyway the results were not good, with every bore failing the check. With a modern engine the sensible option would be a new block or boring out the pistons to the next size up. However with no good blocks about and oversize pistons costing silly money, the best option seems to be a re-sleeve.

Which alas doesn't look to be cheap but I can see few other options. Does anyone have any ideas of cost and where is the best place to get work done?
User avatar
SprintV8
TDC Member
Posts: 995
Joined: Wed Oct 04, 2006 9:49 pm
Location: Sutton,Surrey.

Re: Bore wear Sprint engine

#2 Post by SprintV8 »

Barnum Engines keep coming up on my Facebook page.
Putting Ductail liners in Cosworth Blocks.

https://barumenginesltd.com/services/

David Moore in Godstone does a fair amount of rare Classic engines.
He’s currently doing a couple of Classic Mini engines and heads for a friend.

https://www.davidmooreengineering.com/
Last edited by SprintV8 on Fri Jul 08, 2022 8:22 am, edited 3 times in total.
2011 Mini Clubman John Cooper Works. S Daily Driver.
1980 Dolomite Sprint with a touch of BLTS
Balanced Lightened and Tweaked 13B Rotary and SsuperCharged.
Back in my possession 22 September 2019.
Rebuilding the Sprint time taken so far, 111Hrs@15/12/2020
212Hrs @31/12/2021
352 @ 28/11/2022
455Hrs @ 20/10/2023
565Hrs @ 07/12/2024
This is time taken at the Sprint not necessary time worked.

Member TDC no 0471

Project 13B Sprint now back on..
No Pistons No Cams how’s it gonna Run Brap Brap?
cliftyhanger
TDC Member
Posts: 2538
Joined: Sun Oct 26, 2008 7:26 am

Re: Bore wear Sprint engine

#3 Post by cliftyhanger »

How about finding a good 1850 block (unlinered) and get that bored out?
Clive Senior
Brighton
User avatar
xvivalve
TDC West Mids Area Organiser
Posts: 13573
Joined: Thu Sep 28, 2006 1:13 pm
Location: Over here...can't you see me?

Re: Bore wear Sprint engine

#4 Post by xvivalve »

In 2009 I had a Sprint block taken back to standard bore to suit the new pistons I then had. Along with lightening and balancing all moving parts, and a crank grind, it cost me £600 in machining costs and £80 plus VAT for the liners.

Given I recently paid about £170 inc VAT for just a crank grind, I'd say you should add significantly to that figure for today's costs...
cleverusername
Guest contributor
Guest contributor
Posts: 1560
Joined: Mon Dec 03, 2012 6:04 pm

Re: Bore wear Sprint engine

#5 Post by cleverusername »

cliftyhanger wrote: Fri Jul 08, 2022 7:50 am How about finding a good 1850 block (unlinered) and get that bored out?
That sounds like an idea but before I attempt it can I check that it is possible? Can you bore out any 1850 block and will the head properly line up with the mounting holes in the block?
cliftyhanger
TDC Member
Posts: 2538
Joined: Sun Oct 26, 2008 7:26 am

Re: Bore wear Sprint engine

#6 Post by cliftyhanger »

I know somebody who is building a sprint engine by doing just this. But I am sure others will confirm it is possible. The key is to find an original/unlinered 1850 block, I understand that the "new" blocks that are/were available were all linered, but those fitted when the cars were new were not.
Clive Senior
Brighton
User avatar
xvivalve
TDC West Mids Area Organiser
Posts: 13573
Joined: Thu Sep 28, 2006 1:13 pm
Location: Over here...can't you see me?

Re: Bore wear Sprint engine

#7 Post by xvivalve »

My plan for today is removal of an 1850 engine from a 1975 car which has stood since the 1990s…the block is surplus to my requirements…I had it turning over briefly 10 days ago, but then it stopped…location: Stourport on Severn
cleverusername
Guest contributor
Guest contributor
Posts: 1560
Joined: Mon Dec 03, 2012 6:04 pm

Re: Bore wear Sprint engine

#8 Post by cleverusername »

xvivalve wrote: Sat Jul 09, 2022 7:53 am My plan for today is removal of an 1850 engine from a 1975 car which has stood since the 1990s…the block is surplus to my requirements…I had it turning over briefly 10 days ago, but then it stopped…location: Stourport on Severn
Hi, that could be a life saver, could I PM you this evening about it? We are about to head out to enjoy the sun.
User avatar
xvivalve
TDC West Mids Area Organiser
Posts: 13573
Joined: Thu Sep 28, 2006 1:13 pm
Location: Over here...can't you see me?

Re: Bore wear Sprint engine

#9 Post by xvivalve »

Yes, feel free...but it will now be the next session before it's out; heat and corrosion slowed me down!
cleverusername
Guest contributor
Guest contributor
Posts: 1560
Joined: Mon Dec 03, 2012 6:04 pm

Re: Bore wear Sprint engine

#10 Post by cleverusername »

xvivalve wrote: Sat Jul 09, 2022 8:19 pm Yes, feel free...but it will now be the next session before it's out; heat and corrosion slowed me down!
No worries, this is along term project.
User avatar
gmsclassics
TDC Member
Posts: 669
Joined: Fri Oct 06, 2006 9:57 am
Location: Auckland, New Zealand

Building a Sprint engine from an 1850 block

#11 Post by gmsclassics »

Yes, I can confirm your idea works very well. The last race engine I built, back in 2013, started life as an 1850 auto. We bored out, used standard size pistons. We also use the crank from the 1850, which having lived its life attached to the auto box, was in exceptionally good condition, still on original big ends and mains. Never had any issues subsequently with the engine (and it revved to 7000).

Geoff
Philip Larmour
Guest contributor
Guest contributor
Posts: 13
Joined: Mon Apr 18, 2022 10:33 am

Re: Bore wear Sprint engine

#12 Post by Philip Larmour »

I agree with Geoff.

A number of my race engines have started life as 1850 blocks. Just make sure the water gallery between the pump and block is opened up. Our rule of thumb was you needed to be able to put two fingers through the gallery.

Philip
User avatar
Mad Mart
TDC Member
Posts: 8529
Joined: Tue Oct 03, 2006 5:48 pm
Location: Winscombe, North Somerset, England
Contact:

Re: Bore wear Sprint engine

#13 Post by Mad Mart »

There's a couple of 1850 blocks for sale here:

https://forum.triumphdolomite.co.uk/vie ... 12&t=37415
Sprintless for the first time in 35+ years. :boggle2: ... Still Sprintless.

Engines, Gearboxes, Overdrives etc. rebuilt. PM me.


2012 Porsche Boxster 981 S


Image
User avatar
xvivalve
TDC West Mids Area Organiser
Posts: 13573
Joined: Thu Sep 28, 2006 1:13 pm
Location: Over here...can't you see me?

Re: Bore wear Sprint engine

#14 Post by xvivalve »

I think the concentric circles are just a register from the fire ring in the gasket; I seemed to be able to polish it out with 1500 grit wet and dry:

Image

No sign of liners from below:

Image

Image

Anyone consider otherwise?
Post Reply