KLJ895W tinkering...

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Reg
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Re: KLJ895W tinkering...

#121 Post by Reg »

lazeruspete wrote:
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Wow! :shock: Simply fabulous welding.. 8) Please all raise your cups of tea to salute this man's skill.. :wink:

Fantastic resto thread.. Please keep the pics coming..we love 'em! :)
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Re: KLJ895W tinkering...

#122 Post by lazeruspete »

scott wrote:Someone else has seen the light, do it properly and you will have a nice car. :wink:
Scott
Reg wrote:
lazeruspete wrote:
Image

Wow! :shock: Simply fabulous welding.. 8) Please all raise your cups of tea to salute this man's skill.. :wink:

Fantastic resto thread.. Please keep the pics coming..we love 'em! :)
DoloWIGHTY wrote:
Jon Tilson wrote:That really looks a quality repair.
Inspiring I'd say...

Jonners
I can only agree. There are some very talented people on this forum. 8)

as i have said before, it isnt my welding! although i do make the patches ;)

and i do some of the cutting out work, and digging around for rust.

i'll pass your compliments onto Alan(if he hasnt seen them already)

lots of progress today!

we decided to attack the other scuttle panel from either side.

cut the patch from the bulkhead out

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and the wing section

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new bits in and painted

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grotty piece

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patched area ready for the new one

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this is the new piece from the front, looking at it from underneath

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new patch on bulkhead

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cutting out the next one along

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considering the size of the hole.....this patch was horrendously large. you can just see where the weld line is

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first piece of new patch

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welded

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second and 3 bits of new patch

everything welded in

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i hope you like :)
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

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Re: KLJ895W tinkering...

#123 Post by lazeruspete »

evening again.

essentially all of these pictures are a mirror image of the other side but i thought id post them anyway.

more rusty bits, i dont like people who dont repair cars properly! i get the feeling most of this rot wouldnt have been there had the bulkhead repairs been properly done

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welding

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primer

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top bit with 2 new flanges

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top bit welded in, removing paint with DA...;

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how many layers of paint/primer can you see here? i counted 9.....

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finished!

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drivers and passengers footwells next....thats tomorrow :)
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

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Re: KLJ895W tinkering...

#124 Post by lazeruspete »

evening all. lots of progress today!

started off by investigating a repair done by the previous owner on the drivers footwell. it looked ok(alot better than the rest of the repairs on the car!)

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so we cleaned up the existing weld and added more weld to it, both upwards and downwards through the floor

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one side finished in record time, next we marked out passenger footwell and.....

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....proceeded to cut it out! fred flintstone car now :P

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tidied the hole up

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and welded in, the same way as the other side!

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another day tomorrow, really starting to get into the nitty gritty of it now! :D
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

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Re: KLJ895W tinkering...

#125 Post by lazeruspete »

oh and here is a picture proving that im actually doing some of the work ;). plasma cutter's are awesome!

Image
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

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Re: KLJ895W tinkering...

#126 Post by dolofrog »

yeah... it's star wars!! :mrgreen:
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Re: KLJ895W tinkering...

#127 Post by lazeruspete »

dolofrog wrote:yeah... it's star wars!! :mrgreen:

Star wars? :-P
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

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Re: KLJ895W tinkering...

#128 Post by lazeruspete »

the fruits of todays labours..

feels like it has been a very long week!

scabby bit

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it was very sunny today so we had the doors open! :D

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bit more ventilation....

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new bit

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ground down

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new other bit

Image

ran out of primer again....

Image
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!
SandglowISnice!

Re: KLJ895W tinkering...

#129 Post by SandglowISnice! »

Crikey!! :shock:

...there's been some going's on here while Ive been away(Ill - Man-Flu - terrible affliction to the male of the species... :cry: )

Well done Pete!

Quality welds - some of the those " Jack-Points " are ART! :eyes4u:

My son show's me up every time I try :oops: - must go on a course this year...!

Most impressive is your determination - SO much work done in such a short space,
- and to such a high standard! - ...you are setting a bench-mark to the rest of us "Non-mad-marts" !

..Kepp the updates coming - it really is inspiring! :mrgreen:
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Re: KLJ895W tinkering...

#130 Post by lazeruspete »

haha me and Alan both say thanks!

when you're working on it almost continuously for 10 hours a day it moves on pretty quickly!

ready for some more inspiring pictures? ;)

now you see it....

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now you dont! :D

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front end of passenger side chassis rail...bit scabby but ok once cleaned up!

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the drivers side isnt as good.....horrible repair. which also cleaned up

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o/s chassis rail cleaned up and with new bit

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preperation....

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....for seam welding! easier to get to since front of the car is missing!

stay tuned for more 'inspirational' *cough* pictures tomorrow!
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

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Re: KLJ895W tinkering...

#131 Post by Dolly-Nut »

Fancy selling me the shell once you're done? :D
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Re: KLJ895W tinkering...

#132 Post by lazeruspete »

haha no.....Alan is available though.......!
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!
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Re: KLJ895W tinkering...

#133 Post by lazeruspete »

lots of work today but all in very tight spaces so you cant really see it!

all seam welding based too.

a selection of pictures, not all of what we seam welded but all of today's pictures are very samey! i dont want to bore you.....:P


top of both front suspension turrets

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down the sides

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these bits

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footwells

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these bits...dont know what to call them!

Image

front panel sage continues tomorrow....
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!
DoloWIGHTY

Re: KLJ895W tinkering...

#134 Post by DoloWIGHTY »

Dolly-Nut wrote:Fancy selling me the shell once you're done? :D
lazeruspete wrote:haha no.....Alan is available though.......!
Tell me...what is the going price for an Alan at the moment? Just thought I might put myself on eBay to see if I'm worth anything? :P
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Re: KLJ895W tinkering...

#135 Post by lazeruspete »

A bit more than a dave as everyone knows a dave!
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!
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