Page 11 of 25
Re: KLJ895W tinkering...
Posted: Mon Mar 18, 2013 10:20 am
by lazeruspete
They're the ones that came with the cage and they're 140cm^2 in area

Re: KLJ895W tinkering...
Posted: Mon Mar 18, 2013 10:23 am
by Jon Tilson
If you feel like going into production on that cardboard templated area I'll join the queue of customers.
Jonners
Re: KLJ895W tinkering...
Posted: Mon Mar 18, 2013 10:29 am
by lazeruspete
How much would you pay and how much more of it would you like Jonners?

Re: KLJ895W tinkering...
Posted: Mon Mar 18, 2013 11:25 am
by Oli_88
Aye, if an accurate and cost effective patch panel can be made, that'd save dozens of cars on its own... For those unwilling to buy the excellent GRP ones available from Alun anyway.
Re: KLJ895W tinkering...
Posted: Mon Mar 18, 2013 11:31 am
by lazeruspete
Oli_88 wrote:Aye, if an accurate and cost effective patch panel can be made, that'd save dozens of cars on its own... For those unwilling to buy the excellent GRP ones available from Alun anyway.
Hmmmm intriguing......
Re: KLJ895W tinkering...
Posted: Mon Mar 18, 2013 11:35 am
by lazeruspete
How much interest in eyebrows do you think there would be?
Re: KLJ895W tinkering...
Posted: Mon Mar 18, 2013 12:37 pm
by Nick C
lazeruspete wrote:They're the ones that came with the cage and they're 140cm^2 in area

Fair enough, hard to tell sizes from photos...
Re: KLJ895W tinkering...
Posted: Mon Mar 18, 2013 11:48 pm
by lazeruspete
good evening ladies and gents.
more progress to report on!
this is what we started with
cut the flange off
make a new one
and weld it on
oh look, a hole
promptly filled in
another hole, you can see where the previous patch has been ground down flush
tadaaaaaaaaaaaa
more weld
as new

Re: KLJ895W tinkering...
Posted: Tue Mar 19, 2013 5:06 am
by SandglowISnice!
Some fine work on the feet - that reminds me...must get new Arc welder out of box.. and use!
Smartt progress again Pete, I'd say you've done about 2 years average work on a Sprint in say...3 months?

Re: KLJ895W tinkering...
Posted: Tue Mar 19, 2013 8:29 am
by lazeruspete
SandglowISnice! wrote:Some fine work on the feet - that reminds me...must get new Arc welder out of box.. and use!
Smartt progress again Pete, I'd say you've done about 2 years average work on a Sprint in say...3 months?

Haha it feels like it too!

Re: KLJ895W tinkering...
Posted: Wed Mar 20, 2013 3:35 pm
by Jon Tilson
Given that few if any of us would have the skill to do that, the repair section would need to go slightly bigger that the bits you cut out and have the flange right down to the lights....so a pretty complex curved old piece then....
Has to be worth 50 quid a side though....
Jonners
Re: KLJ895W tinkering...
Posted: Wed Mar 20, 2013 8:01 pm
by lazeruspete
Jon Tilson wrote:Given that few if any of us would have the skill to do that, the repair section would need to go slightly bigger that the bits you cut out and have the flange right down to the lights....so a pretty complex curved old piece then....
Has to be worth 50 quid a side though....
Jonners
hmmm intruiging. i'll talk to alan about it.
progress report imminent by the way....
Re: KLJ895W tinkering...
Posted: Wed Mar 20, 2013 9:48 pm
by MalcGE
I wish I could weld like that. I put a partial wheel arch repair on my transit van last year, but my welding is not very neat and there was a lot of liaising of weld to be done and a tad more P38 than I would have liked.
Your man is welcome to come and do the offside arch and lower rear doors of my van if he is short of soemthing tomthrownthe mig at, craftsmanship is what he has done, hats off to the chap
Re: KLJ895W tinkering...
Posted: Wed Mar 20, 2013 9:56 pm
by lazeruspete
MalcGE wrote:I wish I could weld like that. I put a partial wheel arch repair on my transit van last year, but my welding is not very neat and there was a lot of liaising of weld to be done and a tad more P38 than I would have liked.
Your man is welcome to come and do the offside arch and lower rear doors of my van if he is short of soemthing tomthrownthe mig at, craftsmanship is what he has done, hats off to the chap
im sure he will be flattered!

Re: KLJ895W tinkering...
Posted: Wed Mar 20, 2013 10:32 pm
by lazeruspete
work on the sprint has been rather slow the last couple of days.
learning that the N/S wing is 10mm longer than N/S set us back a bit so a rework of certain things was required! its a long and arduous tale.
sans flange
with flange
oh look, a hole
not anymore!
mmmm grinding
another hole. at this point we removed the eyebrow so we could prepare that for welding
such as zinc primer and punching for spotwelds
build the eyebrow back in and then give it its water trap roof back. triumph really couldnt have designed a better water collector!. i would upload a picture of the eyebrow welded in but it isnt that interesting
and finally weld it all together!
with any luck and a tail wind i will have a complete front end picture for you all tomorrow
exciting stuff
