Page 13 of 25

Re: KLJ895W tinkering...

Posted: Tue Jul 16, 2013 7:02 pm
by lazeruspete
here are some pictures that Alan took as i wasnt there! :)

seam welding around both suspension pick up points

Image

Image

and both sills welded along the full length. i dont know that this was required for MOT purposes but its definitely strong!

Image

Image

Re: KLJ895W tinkering...

Posted: Thu Jul 18, 2013 7:26 pm
by lazeruspete
more progress!

new boot floor

Image

this bit was tatty! (drivers side rear wing trailing edge)

Image

this bit replaces it

Image

welded in!

Image

finished off

Image

and with zinc primer :)

Image

here is the other side for reference

Image

that was one days worth. the next day coming up!

Re: KLJ895W tinkering...

Posted: Thu Jul 18, 2013 7:44 pm
by lazeruspete
i looked at the doors. as usual, there is rust evident and also bodging!

this is the worst one; a large patch in the bottom of it. not looking forward too much to taking it apart....

Image

we also started looking at redoing the firewall. the old one shown doesn't fit very well

Image

we used the old one as a template and essentially filled in all of the gaps, and came up with this.

Image

quite alot of cardboard engineering happened today. decided to fill these in too.

Image

the bottom panel is aluminium and the top cardboard(i went home today before i could transfer it to ally)

Image

let me know your thoughts!

Re: KLJ895W tinkering...

Posted: Mon Jul 22, 2013 10:39 pm
by lazeruspete
what is the next thing on the list, i hear you say?

ENGINE INSTALLATION.

awwwwwwwwwwww yeah.

slight change of plan......to a vauxhall redtop. reliable power which i could only dream of if i was using a triumph lump.

so, here goes.

here is the block plus adapter plate and Type 9 gearbox.

Image

the assembly in the car. we are aiming to have the block positioned slap bang in the middle of the subframe

Image

and with head!

Image

and lovely red cover thing. today it was just proof of concept really, deciding which thing to do first.

Image

so therefore we are making some engine mounts tomorrow!

:)

happy to answer any questions you may have!

Re: KLJ895W tinkering...

Posted: Mon Jul 22, 2013 10:44 pm
by maximus
:thumbsup: Looking good

Re: KLJ895W tinkering...

Posted: Mon Jul 22, 2013 10:47 pm
by lazeruspete
maximus wrote::thumbsup: Looking good
thanks :)

Yes...

Posted: Tue Jul 23, 2013 9:32 am
by sprint95m
lazeruspete wrote:happy to answer any questions you may have!
Are you going to have to modify the gearbox remote to allow the gear lever to clear the transmission tunnel?

Which T9 are you using?
Which clutch components?
Cable or hydraulic?




Ian.

Re: KLJ895W tinkering...

Posted: Tue Jul 23, 2013 9:37 am
by lazeruspete
Ian,

I think we are going to chop the gear selector tunnel and shorten it.

It's a Sierra 5 speed.

Clutch, I don't know yet.

Probably hydraulic.

:)

Re: KLJ895W tinkering...

Posted: Wed Jul 24, 2013 8:36 pm
by lazeruspete
Look! Engine mounts!

firstly, the nearside.

in cardboard first

Image

and then into a big slab of metal!

Image

on the engine...

Image

then a piece of roll cage tubing welded onto it. weird coincidence that the bushes that alan had fitted into roll cage tubing!

Image

on the car again. along with a piece on the subframe engine mount

Image

Image

some ears!

Image

welded together!

Image

:)

Re: KLJ895W tinkering...

Posted: Wed Jul 24, 2013 8:58 pm
by lazeruspete
and now the other side!

firstly this was welded onto the subframe

Image

we used this rather nifty contraption to cut some more roll cage tubing on an angle to go between these...

Image

Image

two parts. essentially the same construction as the other side but since the engine is further away from the subframe on the drivers side it needs extending!

Image

a bit like this

Image

Image

we gusseted the underneath

Image

and the best thing is, the bonnet closes!

Image

with just under an inch of clearance :)

i am away tomorrow, friday and over the weekend so there will be more updates next week!

i will answer any questions :D

Re: KLJ895W tinkering...

Posted: Wed Jul 24, 2013 9:58 pm
by Tony Burd
Great work as usual, what bits are you using from the original car?

Re: KLJ895W tinkering...

Posted: Wed Jul 24, 2013 10:22 pm
by lazeruspete
Good question!

Not alot.

Front suspension.

Wheels.

Chrome bits.

Rear suspension

Glass.

Can't think of anything else!

Re: KLJ895W tinkering...

Posted: Thu Jul 25, 2013 2:16 pm
by straylight
you sir, are some kind of mechanical genius.

this must take massive amounts of time to sort. Well done.

stu

Re: KLJ895W tinkering...

Posted: Thu Jul 25, 2013 2:27 pm
by lazeruspete
Timewise it was a day per engine mount. That included thinking of the idea first and then actually turning it into what to you see here.


I would just like to reiterate that it is not me who is the mechanical genius. I just take the pictures and fabricate the odd bracket or two :-P

But thanks for the compliment and I will tell Alan you said so :-)

Yeah.......

Posted: Thu Jul 25, 2013 6:41 pm
by sprint95m
That is looking awesome,
respect to Alan :D !







Ian.