KLJ895W tinkering...

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SandglowISnice!

Re: KLJ895W tinkering...

#31 Post by SandglowISnice! »

...you really are putting myself and my son to shame :oops:

....all we've done in two weeks is bought 2 cars ( ..one was a VW Derby - my son's dream car...!)

...looked at the sections of concrete covered in snow and Ice that is my garage.....thought.." ...Nah...tomorrow" for three days in a row....

...and drank a lot of tea while sucking in a lot of air saying to ourselves " oooo...cold out there! "

Honestly, what a big bunch of pinky-waving-sandel-wearing-shandy-drinking-poooftars we are! :roll: :roll:
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lazeruspete
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Re: KLJ895W tinkering...

#32 Post by lazeruspete »

SandglowISnice! wrote:Great work there - that's never your first go...? is it....? :shock:
yes it is.

most of the skilled work is being done by bodywork man Alan. basically i usually measure up what size the repair patch needs to be, cut it, bend it if it needs it, and use shrinking/stretching to shape it if it needs it. he then welds it to the car and bashes it about to fit with a great deal of precision. also im usually on grinding, removing filler(of which there is a large amount), and general dressing duties.

although im fully expecting him to say that im going to be welding tomorrow...
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

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SandglowISnice!

Re: KLJ895W tinkering...

#33 Post by SandglowISnice! »

Good luck... :wink:

...and don't forget - anything better than an arthritic monkey is a good weld! :lol:
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lazeruspete
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Re: KLJ895W tinkering...

#34 Post by lazeruspete »

SandglowISnice! wrote:Good luck... :wink:

...and don't forget - anything better than an arthritic monkey is a good weld! :lol:

haha thanks :). more updates tomorrow evening! hoping to have a complete passenger rear wing byt the end of tomorrow :P
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!
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lazeruspete
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Re: KLJ895W tinkering...

#35 Post by lazeruspete »

hello again!


more piccies :)


plate to replace the missing bit of the inner arch in the boot
Image

getting there....

Image

bigger hole!

Image

if you squint it looks like a dolomite!

Image

bootlid put in to make sure everything is the right shape...

Image

:)

Image

hope to hear your opinions!
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!
SandglowISnice!

Re: KLJ895W tinkering...

#36 Post by SandglowISnice! »

Looking good :thumbsup:

Making me really envious by the progress.... :sadsack:
SandglowISnice!

Re: KLJ895W tinkering...

#37 Post by SandglowISnice! »

Looking good :thumbsup:

Making me really envious by the progress.... :sadsack:
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Reg
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Re: KLJ895W tinkering...

#38 Post by Reg »

Fantastic, quality resto work.. 8) Some very clever people out there. 8)

Fabulous thread...please keep the pics coming. :)
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lazeruspete
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Re: KLJ895W tinkering...

#39 Post by lazeruspete »

Reg wrote:Fantastic, quality resto work.. 8) Some very clever people out there. 8)

Fabulous thread...please keep the pics coming. :)
Thanks :-D. I was getting quite excited about it yesterday.

More pictures next week. I want to be there now though!
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!
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lazeruspete
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Re: KLJ895W tinkering...

#40 Post by lazeruspete »

a big update tonight as lots of progress happened :D

rough cut of repair section

Image

accurate cut

Image

TIG....

Image

more TIG.....after having made the two panels flush with each other

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getting there....

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yay!

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mmm..

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what join?

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club repair panel....

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more TIG...

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tadaaaa!

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in need of grinding....

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thats enough bodywork for now :). here is the radiator for the car. at some point i will take this down to the workshop to offer it up and work out how it will mount! :)

Image

sorry about the long post!

Pete.
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

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DoloWIGHTY

Re: KLJ895W tinkering...

#41 Post by DoloWIGHTY »

Please don't apologise for posting too much - we cannot get enough of this stuff.

As for that wing repair.....as Eric Morecambe would say "You can't see the join!".

8)
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Re: KLJ895W tinkering...

#42 Post by lazeruspete »

thanks Alan. :). spread the word! i want as many opinions as possible :)

more photos!

hideous patch....

Image

hideous patch gone!

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repair to boot floor and wheel arch

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from other side...

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inner arch(on its side)

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i hope you like! more tomorrow

Image

Pete
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!
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Re: KLJ895W tinkering...

#43 Post by Oli_88 »

Here's how I tackled fitting the Fiesta rad to my car, inspired (and not entirely copied) by Jeroen.
Image
Simple aluminium frame made to be snug and riveted around the rad itself, two brackets riveted to either side at the top of the frame, with captive fixings fitted to the car. One central bracket underneath that I then welded a pickup point onto the inner front panel for, unhelpfully I can't find any pictures of it now, but it's not terribly hard to imagine.
1978 Twilight Purple Dolomite 1850HL The Lolomite.
It's 106 miles to Chicago, we've got a full tank of gas, half a pack of cigarettes, it's dark, and we're wearing sunglasses.
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lazeruspete
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Re: KLJ895W tinkering...

#44 Post by lazeruspete »

Oli_88 wrote:Here's how I tackled fitting the Fiesta rad to my car, inspired (and not entirely copied) by Jeroen.
Image
Simple aluminium frame made to be snug and riveted around the rad itself, two brackets riveted to either side at the top of the frame, with captive fixings fitted to the car. One central bracket underneath that I then welded a pickup point onto the inner front panel for, unhelpfully I can't find any pictures of it now, but it's not terribly hard to imagine.
i'll keep this in mind :)
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!
SandglowISnice!

Re: KLJ895W tinkering...

#45 Post by SandglowISnice! »

.....for a minute there, I thought Pete was in a one of the Hot parts of the world, like our Oz cousins...

...which would have accounted for all the hard work he's put in so far, and made me even more envious than I am at the moment.....

....then I realised it was Oli's post....

...so I suppose he's just Northern....and used to the cold! :lol:
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