The Triumph Dolomite Club - Discussion Forum

The Number One Club for owners of Triumph's range of small saloons from the 1960s and 1970s.
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 Post subject: Re: KLJ895W tinkering...
PostPosted: Thu Feb 21, 2019 9:18 pm 
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Joined: Sun Aug 21, 2011 5:12 pm
Posts: 7095
Location: Highley, Shropshire
Is it worth pointing out that the TR7 uses an upper arm with 2 round bushes on an axle which is otherwise located pretty much the same as a Dolomite's?

Not that the TR7 is without problems, the high roll centre being one!

But I had also considered putting round bushes on the rear of the upper arms myself, with built in length adjustment like the tie bars on the rear of a rotoflex GT6, as an answer to the massive axle tramp I was getting on the Carledo when deploying the brake line lock in anger. However I got some super hard Superflex poly bushes for the upper arms (both ends) which has minimised (but not COMPLETELY stopped) the tramp so I left that plan in favour of the cheaper and simpler bush swap.

Now I have to admit that i'm a trial and error engineer and whilst I can see that there IS a twisting element on both upper and lower arms, during cornering for example, when the axle is not parallel with the body, the doughnut bushes in the upper arms allow them to twist without stress, but there is no such provision in the lower arms. Is this another contributory factor for lower arm failure on tuned and competition Sprints?

I'm well aware that beefing up one part to reduce the risk of premature failure just transfers the risk to a different part. But short of re-engineering the entire system I don't see a solution.

Truthfully though, i'm yet to have anything fail on the rear end of the Carledo, despite massive abuse with the line lock and wheelspinning starts, it's still on it's original 1973 trailing arms. So I'm adopting the mechanic's mantra, "if it ain't broke.........."

Steve

_________________
'73 2 door Toledo with Vauxhall Carlton 2.0 8v engine (The Carledo)
'78 Sprint Auto with Vauxhall Omega 2.2 16v engine (The Dolomega)
'72 Triumph 1500FWD in Slate Grey, Now with RWD and Carledo powertrain!

Maverick Triumph, Servicing, Repairs, Electrical, Recomissioning, MOT prep, Trackerjack brake fitting service.
Apprentice served Triumph Specialist for 50 years. PM for more info or quotes.


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 Post subject: Re: KLJ895W tinkering...
PostPosted: Sat Sep 21, 2019 3:12 pm 
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Joined: Sun Oct 21, 2012 11:15 pm
Posts: 822
Hello All!

I hope you're ok, and you had a good summer.

Work has continued since we last spoke, with a significant milestone reached which I am really proud of.

Image

Image

Assembling the subframe....

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Liberal application of copper grease!

https://imgur.com/ZWYr8qE
^
|
|
|
CLICK ME!

To answer the queries posed by Steve and Jeroen, we built the rear axle up and fitted it to the shell over the pit. We didn't fit the spring/damper assemblies. We then articulated the suspension throughout its full available range of motion. It turns out that the limiting factor of the assembly's motion is the bodyshell, with it coming into contact with the wheelarches on both sides. Thus, proving that the balljoints and spherical bearings do not limit the motion or bind the assembly. :D :D :D :D :D :D :D

Image

Image

looking snazzy....

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SHE'S A ROLLER!

The next steps are to start thinking about the interior, fitting the fuel tank, thinking about where fuel lines will go etc.

Image

Remember this?

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And these? That was alot of rivets.....

It is booked in to have it's vinyl roof fitted this week, another exciting step!

More to come soon.....

Thanks,

Pete

_________________
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!


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 Post subject: Re: KLJ895W tinkering...
PostPosted: Thu Sep 17, 2020 3:51 pm 
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Well hello there all,

I hope you are all doing well.

Alot has happened since the last time I updated this, not least with progress on 'Kermit'

Progress has been slower than i'd like, owing to an unexpected job redundancy, unemployment, pandemic, new job(but furloughed) and a house move. All within the last 9 months!

Image

tow strap fitted. i'll probably cable tie it the valence or tuck it inside so it doesnt flap about.

Image

fuel tank fitment, and various thinking about routing of fuel pipes and mounting of pumps.(more on this to come soon!)

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radiator fitment, i think it looks great but somewhat exposed?

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Image

these look great and really set off the back parcel shelf.

Image

clutch master cylinder and bottom steering column flange thingy.

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brake pedal, sorry about the crap picture.

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removable steering wheel boss slug, and thinking about where to position it on the column so I could still reach the indicator stalks etc.

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steering knuckle, i may replace this with a forged one once i get the chance. the original triumph one doesnt give me alot of confidence!

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steering wheel fitted, this was quite a proud moment. and to top it off, the steering is very light considering it has a quick rack fitted(3 turns lock to lock)

Let me know if you have any questions!

Thanks,

Pete

_________________
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!


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 Post subject: Re: KLJ895W tinkering...
PostPosted: Fri Sep 18, 2020 9:20 am 
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Joined: Wed Nov 15, 2017 3:35 pm
Posts: 965
Location: Filey, North Yorkshire
Brilliant! Love the colour

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 Post subject: Re: KLJ895W tinkering...
PostPosted: Fri Sep 18, 2020 10:08 am 
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Quote:
Brilliant! Love the colour
Thanks! :)

I wanted it to be quite 1970's but also different.

_________________
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!


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 Post subject: Re: KLJ895W tinkering...
PostPosted: Fri Sep 18, 2020 12:28 pm 
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Posts: 965
Location: Filey, North Yorkshire
Quote:
Quote:
Brilliant! Love the colour
Thanks! :)

I wanted it to be quite 1970's but also different.
I know somebody else who likes that colour: https://tr7beans.blogspot.com/
But Beans is more of a TR7 man than Dolomites.

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 Post subject: Re: KLJ895W tinkering...
PostPosted: Fri Sep 18, 2020 2:29 pm 
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Quote:
Quote:
Quote:
Brilliant! Love the colour
Thanks! :)

I wanted it to be quite 1970's but also different.
I know somebody else who likes that colour: https://tr7beans.blogspot.com/
But Beans is more of a TR7 man than Dolomites.
Quote:
Silly me! :oops:

Here you go.. 8)

Image

As I said..fabulous.. :eyes4u:
Is that this one?

My car is kawasaki green but Triton was an option when i was considering colours.

_________________
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!


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 Post subject: Re: KLJ895W tinkering...
PostPosted: Fri Sep 18, 2020 8:28 pm 
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Joined: Mon Dec 12, 2016 9:53 pm
Posts: 1731
Location: Harrow Middlesex

What are the dimple holes on the rear sheleve for ? what engine are you using

Dave


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 Post subject: Re: KLJ895W tinkering...
PostPosted: Sun Sep 20, 2020 10:44 am 
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Quote:

What are the dimple holes on the rear sheleve for ? what engine are you using

Dave
Hi Dave,

The holes themselves are an attempt at saving some weight and adding a bit of flair. The plates themselves are seatbelt anchors.

The shoulder belts will affix to the two M10 holes in the leading edge.

Engine is C20XE :)

Thanks,

Pete

_________________
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!


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 Post subject: Re: KLJ895W tinkering...
PostPosted: Sun Sep 20, 2020 4:13 pm 
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TDC Member

Joined: Mon Dec 12, 2016 9:53 pm
Posts: 1731
Location: Harrow Middlesex
Quote:
Quote:

What are the dimple holes on the rear sheleve for ? what engine are you using

Dave
Hi Dave,

The holes themselves are an attempt at saving some weight and adding a bit of flair. The plates themselves are seatbelt anchors.

The shoulder belts will affix to the two M10 holes in the leading edge.

Engine is C20XE :)

Thanks,

Pete
Pete

thanks,,a couple more questions the radiator is that a Saab,the rear disc your using are they sierra ? the flexy hoses to the rear calipers how are you fitting them ,fixing to the body work and drop down to the calipers,or run along the diff ?

thanks Dave


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 Post subject: !
PostPosted: Mon Sep 21, 2020 9:00 am 
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Posts: 822
Hi Dave,

Radiator is Corsa.

Rear discs are Sierra.

Not sure about brake pipe routing, i'll probably work that out when I get there :D

Thanks for the questions, keep them coming!

Thanks,

Pete

_________________
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!


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 Post subject: Re: !
PostPosted: Mon Sep 21, 2020 1:00 pm 
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TDC Member

Joined: Mon Dec 12, 2016 9:53 pm
Posts: 1731
Location: Harrow Middlesex
Quote:
Hi Dave,

Radiator is Corsa.

Rear discs are Sierra.

Not sure about brake pipe routing, i'll probably work that out when I get there :D

Thanks for the questions, keep them coming!

Thanks,

Pete
Pete

ive still got to route my rear brakes , not sure cable ties along the diff would be MOT right ?

Dave


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 Post subject: Re: KLJ895W tinkering...
PostPosted: Mon Sep 21, 2020 1:31 pm 
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Posts: 822
Hi Dave,

I would imagine that an MOT tester wouldnt mind how they're fixed as long as they're secure, but i would tend to agree that cable ties wouldn't be sufficient.

Thanks,

Pete

_________________
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!


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 Post subject: Re: KLJ895W tinkering...
PostPosted: Mon Nov 22, 2021 12:44 pm 
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Joined: Sun Oct 21, 2012 11:15 pm
Posts: 822
Hello....!

Another horrendous sporadic update for you all...


fuel pump packaging and mounting, along with fuel tank > fuel pump line

Image

fuel pump packaging along with pump > bulkhead line

Image

through bulkhead and onwards through the cabin

Image

door hinge painting

Image

a snowy picture from last xmas, along with roll cage fitment

Image

doors are a real struggle....

Image

Image

Image

https://imgur.com/Dj4JzcR <<<<<<<< video!!!!

it's got a face! all of these panels are bolted so can be removed easily if required.....

Image

Image

Let me know what you think :)

Incoming: engine, anti roll bar, washer mechanism amongst others!

_________________
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!


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 Post subject: Re: KLJ895W tinkering...
PostPosted: Mon Nov 22, 2021 7:08 pm 
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TDC Member

Joined: Mon Dec 12, 2016 9:53 pm
Posts: 1731
Location: Harrow Middlesex
The car is looking Great :D :D I see your fuel hoses are stainless,are they rubber hoses or the teflon hoses,on my car i used the rubber hoses but changed them for the teflon type,how did you get on with fitting the fittings

Dave


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