1500 exhaust gasket

For everything to do with Dolomites, Toledos, FWD cars and Dolomite-based kitcars.
Post Reply
Message
Author
cleverusername
Guest contributor
Guest contributor
Posts: 1560
Joined: Mon Dec 03, 2012 6:04 pm

1500 exhaust gasket

#1 Post by cleverusername »

After i removed the carbs on the 1500 I found soot around the downpipe to the manifold gasket. So it needs changing.

Will a spitfire gasket fit?

Are the refurbished manifolds of decent quality? Would it be worth changing the manifold as well?
User avatar
Toledo Man
Guest contributor
Guest contributor
Posts: 7542
Joined: Tue Oct 03, 2006 5:52 pm
Location: Halifax, West Yorkshire
Contact:

Re: 1500 exhaust gasket

#2 Post by Toledo Man »

This is a common problem with the 1500 manifold. Before reassembly, the mating surfaces need to be flat to ensure a good seal. Also, there should be a bracket between the gearbox and downpipe/centre section joint which will prevent the downpipe from moving which is the usual cause of the manifold/downpipe joint blowing. The Spitfire 1500 exhaust gasket for the manifold/downpipe joint is the same. The part number is GEG739.
Toledo Man

West Yorkshire Area Organiser
Meetings take place on the first Wednesday of the month at 8.00pm at The Railway, 1 Birstall Lane, Drighlington, Bradford, BD11 1JJ

2003 Volvo XC90 D5 SE (PX53 OVZ - The daily driver)
2009 Mercedes-Benz W204 C200 CDI Sport (BJ58 NCV - The 2nd car)
1991 Toyota Celica GT (J481 ONB - a project car)
Former stable of SAY 414M (1974 Toledo), GRH 244D (1966 1300fwd), CDB 324L (1973 1500fwd), GGN 573J (1971 1500fwd), DCP 625S (1977 Dolomite 1300) & LCG 367N (1975 Dolomite Sprint), NYE 751L (1972 Dolomite 1850 auto) plus 5 Acclaims and that's just the Triumphs!

Check my blog at http://triumphtoledo.blogspot.com
My YouTube Channel with a bit of Dolomite content.

"There is only one way to avoid criticsm: Do nothing, say nothing and BE nothing." Aristotle
cliftyhanger
TDC Member
Posts: 2542
Joined: Sun Oct 26, 2008 7:26 am

Re: 1500 exhaust gasket

#3 Post by cliftyhanger »

spit gasket is the same.
Refurbished manifolds have nothing really done except new studs and hopefully the gasket face machined (that may be hopeful!)
I solved the issue by removing the old studs (welded a nut over first to get them nice and hot, they came out OK then but often shear)I then drilled and re-tapped to 10mm, which meant I used some cap-head bolts, these can be tightened up much more than the old studs. I also filed the faces of the manifold and downpipe flat. They were very lumpy. Took about an hour once the manifold was off.
Clive Senior
Brighton
Richard the old one
TDC Member
Posts: 1219
Joined: Thu Sep 28, 2006 10:06 pm
Location: Bristol

Re: 1500 exhaust gasket

#4 Post by Richard the old one »

I have not changed to bolts yet but I do use brass nuts as these do not seize on the studs and are easy to remove when you have to replace the gasket next time.
cleverusername
Guest contributor
Guest contributor
Posts: 1560
Joined: Mon Dec 03, 2012 6:04 pm

Re: 1500 exhaust gasket

#5 Post by cleverusername »

Thanks for the replies. I did an upgrade to overdrive and didn't have the bracket. You could here the exhaust hitting the underside, so that may have done the damage. In the end I modified the non-OD bracket to do the job.
Post Reply