KLJ895W tinkering...

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lazeruspete
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Re: KLJ895W tinkering...

#211 Post by lazeruspete »

so, behold our next creation!

im not going to tell you what it is.... :lol:

we started with some CAD/CAE (cardboard aided design/engineering)

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then this....

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....with bits cut out...

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a few bends...

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...welded....

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oh dear, a HOLE!

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can you tell what it is yet? (sorry about the 'joke')

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hole drilled in brake pedal and bush thingy inserted

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pedal reinforced

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assembled. you should be able to guess what it is by now.....

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tadaaa!

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and there we have it, a dolomite with an inbuilt bias pedal box......what do you think? :D
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
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Re: KLJ895W tinkering...

#212 Post by lazeruspete »

more to follow soon, when you have all read the above post and when i can be bothered :roll:
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

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Re: KLJ895W tinkering...

#213 Post by SprintMWU773V »

Reminds me, a nice colour is GM Cardinal Red. It was the colour of Mum's Chevette I mentioned at the weekend. It's a nice bright colour and will give you that all important Triumph/GM link.
Mark

1961 Chevrolet Corvair Greenbrier Sportswagon
1980 Dolomite Sprint project using brand new shell
2009 Mazda MX5 2.0 Sport
2018 Infiniti Q30
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Re: KLJ895W tinkering...

#214 Post by lazeruspete »

tangocharlie1 wrote:What about these a variation of a theme

Image


:eyes4u:

does anyone know if this car still exists somewhere?
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

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Re: KLJ895W tinkering...

#215 Post by lazeruspete »

we're back again!

progress on the gearbox mount.

we are using a standard sprint mount (just turned round to face the other way)

this piece of box section then sits on top of it...

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and then an uprated gearbox mount for the type9 itself sits on top of this...

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here you can see the whole assembly. gearbox at the top, type9 mount in the middle on top of the box section and then the sprint mount underneath.

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this is looking from the back (towards the front)

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off the car and in the vice ready for welding

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welded!

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and here is the complete assembly. fully welded up. the engine and gearbox are now supported on their own mounts :)

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more progress next week!
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

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Re: KLJ895W tinkering...

#216 Post by lazeruspete »

hello? is there anybody out there?

hands up if you got the Pink Floyd reference :bluewave:

sorry to the people who are still interested, i have been neglecting my duties with respect to updating this thread!

that doesnt mean that me and Alan haven't been busy.....see below :P

i'll try my best to keep it brief but there is quuuuite alot of pictures....:P. enjoy!
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

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Re: KLJ895W tinkering...

#217 Post by lazeruspete »

since the engine mount on the O/S is fixed to the subframe behind the original engine mount, we decided to cut the front half of it off, like this:

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creating this

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we also noticed that the welding on the subframe itself was in places, atrocious. definitely a Friday afternoon job.....

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so we beefed it up. feel alot better about the structural integrity now!

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it was especially bad on the stiffener ribs on the inside of the engine mounts. probably < 3 inches of total weld length holding it in! we fixed that too

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that's it for now! (there's another post on its way i'm just trying to split the pictures up a bit...)
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

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Re: KLJ895W tinkering...

#218 Post by lazeruspete »

since i am A) rather long in the leg. and B) going to be sitting in a bucket seat which is alot closer to the floor than an original seat, i needed to be sat further back.

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this just extends the available floor space on which we can fit the seat. obviously it is repeated on the outside of the car and on the passenger side.

the next issue was seatbelt mountings. in racecars and trackday cars of both past and present, seatbelts have mostly been attached to the floor. this is far from ideal, and is frowned up by scrutineers.

so instead, we built this.

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and of course, there is 2 of these.

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door bars (bolted in, front end)

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rear end

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here i am, sitting in it! i'm wearing my helmet so we can check for clearance to the roof. (there was loads of space). also, visibility is alot better than i was expecting.

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look out for the next post!
Last edited by lazeruspete on Mon Nov 18, 2013 10:19 pm, edited 1 time in total.
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!
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Re: KLJ895W tinkering...

#219 Post by lazeruspete »

from the start i have maintained that i didn't want to use an OE dolomite heater. it is big and bulky and i wasn't convinced that it actually adds much to the car.

however, i do need a demist. which is where this very cute and dinky heater comes in. the matrix is about 4x5x1.5 inches in size, with a powerful fan attached.

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notice the angled bracket and spacing box section

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said angled brackets welded to bulkhead and spacing box section attached.

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and the heater attached to the box section. we then fabricated a plenum type affair to go between the outlet of the fan to the original dolomite demist duct.

Image

Image
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!
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Re: KLJ895W tinkering...

#220 Post by lazeruspete »

anyone recognise this?

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we had to cut it off to make the fibreglass tunnel (a club part) fit. i think it was the car that was the wrong shape and not the tunnel though!

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looks good though now it is attached :)

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and then we started making some large spreader plates to affix around the bottom of the tunnel itself. this should spread the load of the smallish fixings without having to use big ugly washers!

Image
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

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Re: KLJ895W tinkering...

#221 Post by Carledo »

Just nod if you can hear me!

Steve

Still watching!
'73 2 door Toledo with Vauxhall Carlton 2.0 8v engine (The Carledo)
'78 Sprint Auto with Vauxhall Omega 2.2 16v engine (The Dolomega)
'72 Triumph 1500FWD in Slate Grey, Now with RWD and Carledo powertrain!

Maverick Triumph, Servicing, Repairs, Electrical, Recomissioning, MOT prep, Trackerjack brake fitting service.
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Re: KLJ895W tinkering...

#222 Post by lazeruspete »

haha hi Steve! :)
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!
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Re: KLJ895W tinkering...

#223 Post by Carledo »

I always like to see how others approach the Vauxhall engine conversion, especially seeing as my next will also be a 16 valver!

Steve
'73 2 door Toledo with Vauxhall Carlton 2.0 8v engine (The Carledo)
'78 Sprint Auto with Vauxhall Omega 2.2 16v engine (The Dolomega)
'72 Triumph 1500FWD in Slate Grey, Now with RWD and Carledo powertrain!

Maverick Triumph, Servicing, Repairs, Electrical, Recomissioning, MOT prep, Trackerjack brake fitting service.
Apprentice served Triumph Specialist for 50 years. PM for more info or quotes.
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Re: KLJ895W tinkering...

#224 Post by lazeruspete »

Carledo wrote:I always like to see how others approach the Vauxhall engine conversion, especially seeing as my next will also be a 16 valver!

Steve
have you picked up anything? ;)
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied :P

viewtopic.php?f=19&t=23031

Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever

Proud TDC Member!
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Re: KLJ895W tinkering...

#225 Post by PollyB »

Is there anybody .............................. out there?
It isn't Orange!!!!!!
The other one wasn't Purple either!!!
One of the new ones will probably be green, very green.
Another new one is green too but not as green as the previous one. Still pretty green. No, now it's Blue.
The other new one will be white with stripes. Actually it might not. No, it will be.
BUT, that one is definitely Yellow :=}
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