Project PFJ (French Blue Sprint)

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Mad Mart
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Re: Project PFJ (French Blue Sprint)

#166 Post by Mad Mart »

Don't really like the idea of gluing them on so will probably drill it.


Carried on rebuilding the engine today. It was a lovely sunny day and sooo peaceful, so I had the garage door wide open & was just pottering about. Who ever rebuilt this engine didn't put the rear crankshaft oil seal in fully for some reason.

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Oil pickup in place, sump on, clutch on.........

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I'm going to clean the gearbox up tomorrow & have a look at the internals to make sure all is OK.
Sprintless for the first time in 35+ years. :boggle2: ... Still Sprintless.

Engines, Gearboxes, Overdrives etc. rebuilt. PM me.


2012 Porsche Boxster 981 S


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trackerjack
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Re: Project PFJ (French Blue Sprint)

#167 Post by trackerjack »

Was the crank scored slightly so they moved the seal?
track action maniac.

The lunatic is out................heres Jonny!
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Mad Mart
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Re: Project PFJ (French Blue Sprint)

#168 Post by Mad Mart »

No, crank was/is fine.



Cleaned up the gearbox this morning & popped the cover off. All looks fine. Looks like it's had a new cross shaft & taper pin recently (well recently before it got stored in a garage for 19 years :lol: ).

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The inhibitor on the side is for the reversing lights, the one on the top is for the overdrive unit on 3rd & 4th gears (standard). The large bolt to the right can be taken out & another inhibitor switch added. If you then connect two wires from one switch to the other you will have O/D on second as well...simples. :D
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Sprintless for the first time in 35+ years. :boggle2: ... Still Sprintless.

Engines, Gearboxes, Overdrives etc. rebuilt. PM me.


2012 Porsche Boxster 981 S


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2F45T4U

Re: Project PFJ (French Blue Sprint)

#169 Post by 2F45T4U »

One of my Sprint gear boxxes doesn't have a hole (like yours has a bolt in it) for another switch... Why don't they all have it?
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Re: Project PFJ (French Blue Sprint)

#170 Post by Mad Mart »

I must admit, I don't know. I know they exist but I've never come across one without the bolt. I'm pretty sure you can drill & tap it though as the gear selecter rail still has the detent in it.
Sprintless for the first time in 35+ years. :boggle2: ... Still Sprintless.

Engines, Gearboxes, Overdrives etc. rebuilt. PM me.


2012 Porsche Boxster 981 S


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zombeh
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Re: Project PFJ (French Blue Sprint)

#171 Post by zombeh »

If it doesn't have that hole then the top cover has probably been replaced at some point. Every sprint box I've seen has it but I don't think it's there on stags. There appear to be 6 different versions of that part used on the tr6 so some of them might not have it.
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Re: Project PFJ (French Blue Sprint)

#172 Post by xvivalve »

Its all to do with TR6 production which is where the Sprint box came from. When the A type overdrive was used, it had o/d on second as standard, but when the J type started to be used it was 3 & 4 only. When the J type was introduced it was an easy fix to the thousands of covers 'on the shelf' was to simply use a blanking bolt to fill the superfluous hole. Thereafter, as new batches of covers were cast it was a simple delete operation of drilling and tapping to save a few pence per cover. It will therefore be generally a later assembled gearbox which will have the boss but no hole
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Mad Mart
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Re: Project PFJ (French Blue Sprint)

#173 Post by Mad Mart »

Thanks for clearing that one up Alun.


Some bits I painted at the weekend:-

Heater blower:

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Gearbox mountings. You should've seen the sludge I had to clean off of the cross member. :roll:

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Clutch & Brake master cylinders, before & after:

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Sprintless for the first time in 35+ years. :boggle2: ... Still Sprintless.

Engines, Gearboxes, Overdrives etc. rebuilt. PM me.


2012 Porsche Boxster 981 S


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pal1972

Re: Project PFJ (French Blue Sprint)

#174 Post by pal1972 »

wow shiny!!! :D wot did u use to lean them up with?
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Re: Project PFJ (French Blue Sprint)

#175 Post by Mad Mart »

First I use a wire brush attachment on the drill. Then a bit of wire wool to get into the fiddly places. Finish off with a couple of coats of silver spray.
Sprintless for the first time in 35+ years. :boggle2: ... Still Sprintless.

Engines, Gearboxes, Overdrives etc. rebuilt. PM me.


2012 Porsche Boxster 981 S


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Autonet7

Re: Project PFJ (French Blue Sprint)

#176 Post by Autonet7 »

Hmmm....yummy !
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Re: Project PFJ (French Blue Sprint)

#177 Post by Mad Mart »

Mated the engine & gearbox today, makes life much easier when both units are out of the car.

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Fitted clutch slave cylinder & bracket...

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Stripped, cleaned & rebuilt the dizzy...

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Managed to clean one wheel. There must be a quicker/easier way to do these?

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Sprintless for the first time in 35+ years. :boggle2: ... Still Sprintless.

Engines, Gearboxes, Overdrives etc. rebuilt. PM me.


2012 Porsche Boxster 981 S


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straylight

Re: Project PFJ (French Blue Sprint)

#178 Post by straylight »

looking great Mart, now you have gone twice around to my one (well, half really), I'm watching your every move with renewed interest.

stu
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Re: Project PFJ (French Blue Sprint)

#179 Post by TahitiSPRINT »

Managed to clean one wheel. There must be a quicker/easier way to do these?
If you happen to have one of these....
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More info at Quiller

I'm trying to find a firm in the Netherlands that can do this :?
Ronald
Club Triumph Holland - Dolomite Registrar




www.triumphowners.com/tahitisprint
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Re: Project PFJ (French Blue Sprint)

#180 Post by David6214 »

They Look absolutely fantatsic.....Did you courier them there Mike?
Previous owner of 42 Dolomite shaped vehicles, 14 Sprints, 12 1850s, 8 1500s, 3 V8s, 3 Toledos and 2 SEs
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