KLJ895W tinkering...
- lazeruspete
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Re: KLJ895W tinkering...
yes i am employing Alan, a mate of mine from where i used to work. since i don't have a job at the moment he asked me if i wanted to help him with doing the work
suits me fine as it gets me out of the house and i get to know exactly how everything is done whilst also hurrying the work along because i do some of the work!
suits me fine as it gets me out of the house and i get to know exactly how everything is done whilst also hurrying the work along because i do some of the work!
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
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viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
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Re: KLJ895W tinkering...
I'm warming to the P6 style jacking points too...
I agree scissor jacks can be rubbish, but its really down to the quality of the scissor jack. I have a couple of really good larger ones that dont end up so wobbly when the car is lifted.
You can probably find some P6 bungs on ebay and a P6 jack as well. Takes a damn long time to get a P6 with a wheel off the ground though cos the suspension travel is enormous.
With matt black cills you will hardly notice. Its a shame they didn't make them like that.
Jonners
I agree scissor jacks can be rubbish, but its really down to the quality of the scissor jack. I have a couple of really good larger ones that dont end up so wobbly when the car is lifted.
You can probably find some P6 bungs on ebay and a P6 jack as well. Takes a damn long time to get a P6 with a wheel off the ground though cos the suspension travel is enormous.
With matt black cills you will hardly notice. Its a shame they didn't make them like that.
Jonners
Note from Admin: sadly Jon passed away in February 2018 but his humour and wealth of knowledge will be fondly remembered by all. RIP Jonners.
- lazeruspete
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Re: KLJ895W tinkering...
Jon Tilson wrote:I'm warming to the P6 style jacking points too...
Jonners
what has made you change your mind?

what type of jack do you mean? i dont think ive seen one before.
these would work!
http://www.ebay.co.uk/itm/350574774355? ... 97.c0.m619
although i don't know what the I/D of the P6 tube is, i have asked the question on ebay.
i don't know what colour to paint the sills, i was thinking body colour and then paint the sill stands black!
pictures incoming...
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
- lazeruspete
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Re: KLJ895W tinkering...
ahoy there!
found some reasonably worrying holes in the car today, but by the end i was feeling ok about them
we went for an investigation...

we also realised that this horrible patch is on the otherside of the above picture

cut it out

new bit

welding in

fully welded in

then we did some more investigation...

hmmm.....


more new bits!

let me know what you think
found some reasonably worrying holes in the car today, but by the end i was feeling ok about them

we went for an investigation...

we also realised that this horrible patch is on the otherside of the above picture

cut it out

new bit

welding in

fully welded in

then we did some more investigation...

hmmm.....


more new bits!

let me know what you think

1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
- lazeruspete
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Re: KLJ895W tinkering...
Dan, if you want to contact Alan for a price on anything i am about to PM you his phone numberDolly-Nut wrote:Did you say you've got a welder in doing this? If so what does he charge? Seems damn good.

1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
Re: KLJ895W tinkering...
Nice repair work there!
Thats brave cutting out around the windscreen scuttle! We did it on one of ours and were c***ping ourselves putting the windscreen in! Nice to see your not afraid of digging to find the rust! Well done mate! Good thread!! 
Cheers,
Shep


Cheers,
Shep
- lazeruspete
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Re: KLJ895W tinkering...
shep wrote:Nice repair work there!Thats brave cutting out around the windscreen scuttle! We did it on one of ours and were c***ping ourselves putting the windscreen in! Nice to see your not afraid of digging to find the rust! Well done mate! Good thread!!
Cheers,
Shep
i would be worried if we were removing the wing or completely severing the A post

but since we're not there is enough strength in the bulkhead section that it isnt going to move anywhere!
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
Re: KLJ895W tinkering...
glad to see it the right way up mind you bet you was tempted to turn it back it over when you saw the scuttle panel lol ! anyway no wonder you feel much better now fab work,ps is this triton green http://www.ebay.co.uk/itm/triumph-dolom ... 3fa&_uhb=1 not very good pic's though 

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Re: KLJ895W tinkering...
Mainly becuase I think they are an improvement on the original design of jacking point.
Actually a lot of an Ajax dolomite structure is ripe for imprpvement. The whole headlamp panel eyebrow and inner panel is an oevrcomplex abortion and was done far better on other Triumphs like the Stag and Innsbruck , which have a similar 4 headlight look but far less complexity.
I sometimes reckon a dolomite bodyshell cost more than a Stag one to make......
Jonners
Actually a lot of an Ajax dolomite structure is ripe for imprpvement. The whole headlamp panel eyebrow and inner panel is an oevrcomplex abortion and was done far better on other Triumphs like the Stag and Innsbruck , which have a similar 4 headlight look but far less complexity.
I sometimes reckon a dolomite bodyshell cost more than a Stag one to make......
Jonners
Note from Admin: sadly Jon passed away in February 2018 but his humour and wealth of knowledge will be fondly remembered by all. RIP Jonners.
- lazeruspete
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Re: KLJ895W tinkering...
The general size of panels on a stag are alot bigger, meaning less joins! Also there are only 2 doors......
Ill have a chat with my dad to see if there is any way we can improve the headlight support on my shell. I've already bought GRP eyebrows as this is a notorious rusting spot!
Ill have a chat with my dad to see if there is any way we can improve the headlight support on my shell. I've already bought GRP eyebrows as this is a notorious rusting spot!
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
- lazeruspete
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- Joined: Sun Oct 21, 2012 11:15 pm
Re: KLJ895W tinkering...
hope you all had a good day
(even though it was monday)
some more pictures!
new bit (inner scuttle panel)

welded in...

liberal use of primer

original windscreen surround welded back in

and around the bottom

more primer

original piece of wing

TIG....

tadaaaa!!

doing the other side tomorrow. lets hope its better than the drivers side!

some more pictures!
new bit (inner scuttle panel)

welded in...

liberal use of primer

original windscreen surround welded back in

and around the bottom

more primer

original piece of wing

TIG....

tadaaaa!!

doing the other side tomorrow. lets hope its better than the drivers side!
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
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- Joined: Tue Oct 03, 2006 9:45 pm
- Location: Middlesex
Re: KLJ895W tinkering...
That really looks a quality repair.
Inspiring I'd say...
Jonners
Inspiring I'd say...
Jonners
Note from Admin: sadly Jon passed away in February 2018 but his humour and wealth of knowledge will be fondly remembered by all. RIP Jonners.
- lazeruspete
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Re: KLJ895W tinkering...
thanks Jonners!Jon Tilson wrote:That really looks a quality repair.
Inspiring I'd say...
Jonners
getting there

1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
Re: KLJ895W tinkering...
I can only agree. There are some very talented people on this forum.Jon Tilson wrote:That really looks a quality repair.
Inspiring I'd say...
Jonners

Re: KLJ895W tinkering...
Someone else has seen the light, do it properly and you will have a nice car.
Scott

Scott