
KLJ895W tinkering...
Re: KLJ895W tinkering...
have you made up your mind on the colour yet at the speed your going im sure you could do a couple more before the shows start 

- lazeruspete
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Re: KLJ895W tinkering...
sprint1976 wrote:have you made up your mind on the colour yet
No not yet. Although triton green is the leader!
1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
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viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
- lazeruspete
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Re: KLJ895W tinkering...
seems like lots of progress today!
it always does when you can see a big difference....
new front inner panel......purchased from our friends at riimmer brothers!

i hate to think how much MIG wire there is in this shell

shiny

look what i have....

and this (although the bottom one is a pattern panel....which causes issues!)

like this....the front edge is level but there (was) an inch and a half gap between the *lower eyebrow* and the inner front panel. completely the wrong shape!

cut it off.....


weld it back on with an extra flange....

and the other side

exciting stuff!

will hopefully have more big bits attached tomorrow!
it always does when you can see a big difference....
new front inner panel......purchased from our friends at riimmer brothers!

i hate to think how much MIG wire there is in this shell

shiny

look what i have....

and this (although the bottom one is a pattern panel....which causes issues!)

like this....the front edge is level but there (was) an inch and a half gap between the *lower eyebrow* and the inner front panel. completely the wrong shape!

cut it off.....


weld it back on with an extra flange....

and the other side

exciting stuff!

will hopefully have more big bits attached tomorrow!

1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
- lazeruspete
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- Joined: Sun Oct 21, 2012 11:15 pm
Re: KLJ895W tinkering...
good evening!
a big panel was welded on today
. very pleased with progress 
had to cut this piece off as it really really wasnt going to fit.....the merits of pattern panels...

here it is welded in

chin spoiler fits quite well

more plug welding....

these fit really well! although we had to cut the pattern panel into one big piece and FIVE smaller pieces to make it fit

tadaaaaa

lastly.....why does the headlight support construction have to be so darn complicated?
a big panel was welded on today


had to cut this piece off as it really really wasnt going to fit.....the merits of pattern panels...

here it is welded in

chin spoiler fits quite well


more plug welding....

these fit really well! although we had to cut the pattern panel into one big piece and FIVE smaller pieces to make it fit

tadaaaaa


lastly.....why does the headlight support construction have to be so darn complicated?

1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
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Re: KLJ895W tinkering...
I would have said do the top headlight support and eyebrow and wing top repairs before doing the front panel...
but what do I know....
Top job....and good to see this area under such total reassembly close to how it might have been done back in the day...
Jonners
but what do I know....
Top job....and good to see this area under such total reassembly close to how it might have been done back in the day...
Jonners
Note from Admin: sadly Jon passed away in February 2018 but his humour and wealth of knowledge will be fondly remembered by all. RIP Jonners.
- lazeruspete
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Re: KLJ895W tinkering...
We had this discussion and we came to the conclusion that its swings and roundabouts so we decided to stick it on and go from there! 

1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
Re: KLJ895W tinkering...
Skilled metal working and plug welding, much admiration, wish I could weld like that 

- lazeruspete
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Re: KLJ895W tinkering...
MalcGE wrote:Skilled metal working and plug welding, much admiration, wish I could weld like that
Thanks

I'll tell Alan you said so

1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
- lazeruspete
- Guest contributor
- Posts: 822
- Joined: Sun Oct 21, 2012 11:15 pm
Re: KLJ895W tinkering...
not too much progress recently. Alan has another job on so i have been doing some tidying up of welds and such.
a few pictures for you to look at
tidied up top ledge of sill/door bottom

and bits of the front panel

bracketry

im especially proud of this! fits incredibly well!

more in a couple of days
a few pictures for you to look at

tidied up top ledge of sill/door bottom

and bits of the front panel

bracketry

im especially proud of this! fits incredibly well!


more in a couple of days

1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
Re: KLJ895W tinkering...
Just to let all 'lazerus' fans know that he will be back from a protracted Birthday celebration tonight so business will resume as soon as possible.
Lazerus' Mum
Lazerus' Mum
It isn't Orange!!!!!!
The other one wasn't Purple either!!!
One of the new ones will probably be green, very green.
Another new one is green too but not as green as the previous one. Still pretty green. No, now it's Blue.
The other new one will be white with stripes. Actually it might not. No, it will be.
BUT, that one is definitely Yellow :=}
The other one wasn't Purple either!!!
One of the new ones will probably be green, very green.
Another new one is green too but not as green as the previous one. Still pretty green. No, now it's Blue.
The other new one will be white with stripes. Actually it might not. No, it will be.
BUT, that one is definitely Yellow :=}
Re: KLJ895W tinkering...
I can get back to being a bad influence on Dolomite related things then!
1978 Twilight Purple Dolomite 1850HL The Lolomite.
It's 106 miles to Chicago, we've got a full tank of gas, half a pack of cigarettes, it's dark, and we're wearing sunglasses.
Hit it.
It's 106 miles to Chicago, we've got a full tank of gas, half a pack of cigarettes, it's dark, and we're wearing sunglasses.
Hit it.
- lazeruspete
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Re: KLJ895W tinkering...
He is in the car park of the services on junction 2 of the M42 having a break before he collects some GRP tunnels 

1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
- lazeruspete
- Guest contributor
- Posts: 822
- Joined: Sun Oct 21, 2012 11:15 pm
Re: KLJ895W tinkering...
evening loyal followers!
i bring bearing gifts in the form of pictures
firstly, we fitted the roll cage.
this involved making some rather nifty feet for the main hoop....

and some gentle tweaking with one of Alans many impressive tools...

front cage feet (under the dash)

plate in the inner wheelarch

then we filled the aerial hole up

i bring bearing gifts in the form of pictures

firstly, we fitted the roll cage.
this involved making some rather nifty feet for the main hoop....

and some gentle tweaking with one of Alans many impressive tools...

front cage feet (under the dash)

plate in the inner wheelarch

then we filled the aerial hole up

1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
- lazeruspete
- Guest contributor
- Posts: 822
- Joined: Sun Oct 21, 2012 11:15 pm
Re: KLJ895W tinkering...

Today I have been doing some cardboard engineering!
We have cut the flange off my shell so I needed to know what shape it is.
So I used the front of VA6 as a guide

1980 Dolomite Sprint Track Day Car....KLJ 895W. now redtopiffied
viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!

viewtopic.php?f=19&t=23031
Volkswagen Golf MK3 Gti....R301UUJ. RIP 22-5-13
Volkswagen Golf MK4 TDGTI 150 MM53VNT Sold 7-8-17
BMW 320d Coupe M-Sport YL08 XBZ with factory fitted Performance Pack - Sold 22/05/21
BMW 330d Touring M-Sport WN63 XPY - best daily ever
Proud TDC Member!
Re: KLJ895W tinkering...
Nifty as those main hoop feet are, I'm not convinced they're big enough.
link
Though the backstay ones (to the rear arches) only need to be 60cm2Each mounting foot must be attached by at least three bolts, minimum M8 150 grade 8.8, on a steel reinforcement plate at least 3mm thick and of at least 120cm2 area which is welded to the bodyshell (see drawings K13 to K18).
link